Why WeProFab Acrylic Diffuser Sheet

Weprofab acrylic diffuser sheet has a magnificent strength, tough, and sharpness.

It has a rare weathering effect.

Attach well with cement and other solvents easily compared to other types of diffusers.

You can make sure that all of our acrylic diffuser sheets are genuinely made from 100% acrylic sheets.

When it comes to acrylic diffuser sheet you can trust on Weprofab because it gives exceptional versatility and exquisite qualities.

All of our acrylic diffuser sheets can be applied to various lighting applications like backlit signs, lighting fixtures, commercial lighting, tap holder, menu boards, and many more.

It gives excellent conceal of fluorescent or LED light sources.

Weprofab acrylic diffuser sheet helps to resolve and maintain the effectiveness of the light.

Most of our customers especially with our distributors and retailers giving a shot with acrylic diffuser sheets for their customers.

Because it has an eye-catching effect, non-flammable, great impact resistance when it comes to glass, and lightweight.

More affordable compared to the polycarbonate sheet.

You can ensure that your customers will take advantage of the services of the acrylic diffuser sheet.

Weprofab will help you to boom your business.

In choosing the acrylic diffuser sheet, always choose the Weprofab brand.

As the top provider of the acrylic diffuser panel, we can deliver or cater to your order even if it is a larger order compared to a regular one.

We have hundreds of thousands of stocks in the factory that are ready to ship.

Weprofab is an ISO certified and FDA approved in China.

Provides OEM and ODM to our valued customers.

We are in the manufacturing industry for almost 20 years.

Guaranteed that all of our acrylic diffuser sheets passed the quality control inside and outside China.

If you are needing an acrylic sheet light, prismatic diffuser, opal acrylic sheet, light diffuser panel, acrylic plate,

LED diffuser, opal polycarbonate light diffusing sheet, and other products that are using acrylic sheet.

Weprofab will help you in your acrylic diffuser sheet needs.

Our knowledgeable staff and hard-working engineers will give you an outstanding acrylic diffuser sheet that you want.

We offer our great services and support our clients with the mold idea of size production.

We make you sure that we are giving you nice products and one of a kind services that you will never regret.

If you have questions regarding our products, please contact us!

We will answer you immediately for your acrylic diffuser sheet orders.

Ultimate FAQ Guide To Acrylic Diffuser Sheets

Acrylic is increasingly substituting other materials due to its strength and durability.

An acrylic diffuser sheet is a type of plastic that has been used in multiple industries due to its superior qualities.

It not only outlasts the majority of the materials but also provides ease of usage, storage, and installation.

If you have a question about acrylic diffuser sheets, you’ve come to the right place.

Read on to have all the answers you need to know about acrylic diffuser sheets.

What Are Acrylic Diffuser Sheets?

Acrylic is a type of plastic that is made from polymers of methyl methacrylate.

Methyl methacrylate is used along with a catalyst to start a reaction.

The process of forming acrylic is known as polymerization.

Acrylic diffuser sheets are transparent materials with excellent UV resistance and durability.

The material is often used as a substitute to glass as they have similar qualities of transparency, but with much higher convenience because acrylic diffuser sheets will not shatter and have higher impact resistance.

Most often, you can use it for applications requiring high light output.

Acrylic Diffuser Sheets

What Are Some Key Benefits Of Using Acrylic Diffuser Sheet?

An acrylic diffuser sheet has multiple qualities that make it appropriate for both residential and industrial use.

Some benefits of an acrylic diffuser sheet are:

· High light transmission

You will find that acrylic diffuser sheets offer high optical clarity and offer up to 92% light transmission.

Along with this, the material also has great diffusing properties.

These qualities make the material suitable for applications that require high light transmission.

The acrylic diffuser sheets come in handy while using both artificial and natural lights.

For instance, due to the diffusing nature of the sheets, these will be ideal for decorative vinyl boards with backlit LEDs.

· Lightweight

The acrylic diffuser sheets are lighter in weight as compared to alternative materials.

For instance, it has half the weight of traditional glass.

This property makes it easy for you to handle, store, and transport the acrylic diffuser sheets.

· Inexpensive

Acrylic diffuser sheets are very cost-effective in nature.

Since they are lightweight, these sheets are also cheaper for you to use, store and transport.

The sheets have an average life of 10 years that further improves the return on investment.

· Impact-resistant

You will find that acrylic diffuser sheets have high impact resistance.

It can bear harsh weather conditions like heavy rain or hail storm.

This makes the material suitable for construction or outdoor applications.

· UV resistance

The acrylic diffuser sheets come with a natural UV resistance that helps to stop the harmful ultra-violet rays from passing through the material.

It can resist up to 98% UV rays.

Hence, you will find this material useful for outdoor or sun-exposed applications like windows, picture frames, or marketing LED displays.

How Does Acrylic Diffuser Sheet In Comparison To Glass Or Polycarbonate?

Acrylic diffuser sheets are better than traditional glass in a lot of aspects.

The acrylic diffuser sheets offer the same aesthetics of glass with more durability.

You will find that these have twice the amount of impact resistance and half the weight of glass.

Moreover, acrylic diffuser sheets have better insulation than glass.

The material is also cheaper than glass.

While acrylic and polycarbonate are similar to some extent, these still have some unique features.

Polycarbonate is easy to mold and cut.

It also has higher impact resistance as compared to acrylic.

However, you will find that acrylic diffuser sheets offer better optical clarity and more light transmission.

Moreover, polycarbonate is easier to scratch or yellow compared to acrylic.

What Are The Available Types Of Acrylic Diffuser Sheets?

The acrylic diffuser sheets are available in various shapes and sizes for different applications.

Moreover, the clarity may also differ among the sheets.

We can divide the sheets into the following categories:

· Clear

Clear acrylic diffuser sheets are the most widely used materials among the three.

These have the highest optical clarity.

These are mostly used as a substitute for glass.

You can find these being used for general fabrication, glazing, and store fixtures.

The clear acrylic sheets offer the best dimensional stability.

 Clear Acrylic Sheet

· White

White acrylic diffuser sheets provide several benefits.

It is commonly used as a lens for residential and commercial light fittings.

This helps to provide a smooth flow of light from the source.

You can also use it when there is a need for shading.

Light Diffusing Acrylic

· Tinted

Tinted acrylic diffuser sheets are specially used in applications with high sun exposure.

These reduce the transmission of UV rays to the minimum, without the need for additional UV resistant coating.

It has other benefits, like reducing solar glare and increased thermal conductivity.

What Is The Thickness Of Acrylic Diffuser Sheets?

Acrylic diffuser sheets are a highly versatile material and are available in a variety of sizes.

A thickness of 25mm is sufficient for constructing panels or countertops.

You can choose the thickness as per the panel size or the purpose of use.

The thickness of the sheets also has a direct relation with the degree of light transmission and impact-resistance.

Keep these factors in mind while choosing the thickness.

Where Can The Acrylic Diffuser Sheet Be Used?

Acrylic diffuser sheets have a wide range of benefits that makes it appropriate for certain applications.

Some of these are mentioned below:

·  LED / Fluorescent Light Diffusion

You can use acrylic diffuser sheets for outdoor marketing activities and commercial lighting.

The sheets help to evenly diffuse the lights from LEDs.

Hence, these are frequently used for backlit signboards, backlit company name boards, and hoarding boards.

Acrylic Diffuser Sheets for LED backlighting

· Light Fixtures

Another use of acrylic diffuser sheets is to cover the light fixtures on houses or offices.

The sheets are easy to cut, install, and replace.

These also provide a smooth and even light distribution from the source to the space that you want to illuminate.

 Acrylic Light Fixtures

· Window Panes

Acrylic diffuser sheets are not only lightweight and durable but also more weather resistant than glass.

This implies that the material does not endure cracks or water stains from rain, hail, or excessive heat.

You will find it is also less susceptible to the collection of dirt and dust.

All these properties make acrylic diffuser window panes easy to clean and maintain.

· Garden Uses

The acrylic diffuser sheets are great for glazing backyard greenhouses.

Their impact-resistant and UV resistant properties make the sheets suitable for use in the greenhouse roofing.

Do Acrylic Diffuser Sheets Get Yellow In The Sun?

A high-quality acrylic diffuser sheet does not get yellow in the sun, even after prolonged exposure.

This is one major advantage of using acrylic diffuser sheets instead of polycarbonate.

You can expect at least a 10-year guarantee against the yellowing of the material.

Does Prolonged Exposure To Water Impact Acrylic Diffuser Sheets?

Acrylic diffuser sheets can withstand the exposure to water without any adverse effects.

This makes the material suitable for rainy areas or bathroom fixtures.

Are Acrylic Diffuser Sheets Chemical Resistant?

Acrylic sheets can resist weak acids and bases.

However, exposure to strong chemicals will cause the sheets to be brittle.

Do Acrylic Diffuser Sheets Have Thermal Expansions/Contractions?

Yes, acrylic diffuser sheets expand and contract due to the change in temperature and humidity.

Like any other material, acrylic diffuser sheets expand with the rise in temperature and contract with the fall in temperature.

The degree of expansion/contraction varies with the type of sheets.

Hence, you should read the manufacturers’ guide carefully to understand the thermal properties of the acrylic diffuser sheets.

Moreover, provide allowance gaps while constructing it to avoid cracks on the sheets.

Allowances are mostly required when the sheets are used in outdoor applications and in conjunction with other materials.

How Can You Cut An Acrylic Diffuser Sheet?

You can use laser or router cutting for acrylic sheets of thickness up to 25mm.

You may use a jigsaw, circular or table saw while cutting the acrylic diffuser sheets by yourself.

You can watch this video to find out how to cut your acrylic diffuser sheets.

Make sure to use fine tooth blades to avoid chipping of the edges.

For sheets with a thickness of 0.25” or below, you can also use Fletcher Terry Knife or plastic cutting tools.

It is suggested that you clamp the sheets to a solid surface before cutting.

Also, draw out the cutting lines to avoid errors.

Follow the manufacturers’ safety precautions and use personal protective equipment to avoid any injuries while cutting it yourself.

 Cutting Acrylic Sheets

How Can You Bond The Acrylic Sheets Together?

You can bond the sheets together using two-component adhesives or one-component adhesives.

Acrylic bonding is different from other materials as a chemical reaction is required to glue the material.

Hence, choose an appropriate workspace and use all personal protective equipment while bonding the sheets.

Epoxy resin is a good adhesive to glue the sheets together.

You can also use one-component glue-like cyanoacrylate adhesive or chloroform.

Other glues like Weldon-4 are also suitable for gluing acrylic.

You can watch this video to find out how to glue acrylic diffuser sheets.

However, you need to be extra cautious while gluing as these adhesives release harmful fumes.

Bond the sheets properly and leave them for 24-48 hours to fully cure and dry.

 Gluing Acrylic Sheets

How Can You Drill A Hole In Acrylic Diffuser Sheets Without Damaging It?

You can damage acrylic diffuser sheets while puncturing it with a drilling machine.

To avoid cracks and damages, make sure that the sheets have a strong base material like plywood.

A high-pressure machine can cause more harm to the material. Hence, use a lower pressure device if possible.

While using a twist drill, ground it between 60-90 degrees angle.

For thin sheets, use step drill bits instead of metal ones.

For thick sheets, you can use masking tape over the drilling area to avoid the chances of cracks.

Drilling a hole in Acrylic Sheets

How Can You Clean An Acrylic Diffuser Sheet?

The best way to clean acrylic diffuser sheets is with water and a soft cloth.

You may use mild cleaning agents as well.

Avoid using alcohol, benzene, or ammonia-based cleaning solutions.

Acrylic diffuser sheets are prone to scratches, and these can further hamper the diffusing properties.

Hence, avoid using harsh scrubs or brushes on the sheets.

You can watch this video to find out how to clean your acrylic diffuser sheet.

https://youtu.be/tueaZybxWuQ

How Can You Smooth The Sharp Edges Of Acrylic Diffuser Sheets?

If you do not cut the acrylic sheets properly, these may have harsh and sharp edges.

These edges can cause injury too.

Smooth the edges using fine-grit sandpaper and rubbing compound.

You can also use this technique to get rid of scratches on the sheets.

What Happens To Acrylic Diffuser Sheets When It Comes In Contact With Open Flames?

A major disadvantage of acrylic sheets is that they do not work well with fire.

The sheets will burn and smolder after coming in contact with open flames.

Hence, you will find that these sheets are not suitable for safety glazing or fireplaces.

On the other hand, the sheets will not produce any harmful smoke while burning.

What Are The Precautionary Measures To Consider While Using Acrylic Diffuser Sheets?

Always use eye goggles, gloves, and masks while fabricating, gluing, or cutting the acrylic diffuser sheets.

The material from the sheets might chip off and enter your eyes or mouth.

Moreover, while gluing the sheets, use a properly ventilated space to avoid inhaling harmful fumes from the adhesives.

Are Acrylic Diffuser Sheets Ideal For Engraving Or Laser Cutting?

Yes, both extruded and cast acrylic diffuser sheets can be laser cut.

However, extruded acrylic might end up with a slight burr on the edges.

In the case of cast acrylic, you will find smooth finishing on the edges after laser cutting.

Colored sheets might face some issues while laser cutting due to poor reaction of colors to the heat.

You can reduce the discoloration of the edges by making appropriate changes to the laser settings.

The settings to modify are the cutting speed, power usage, and the volume of airflow.