Cow Rubber Sheet

Customer Requirements:  Cow Rubber Sheets

Our customer is a professional manufacturer of polyurethane foam in Turkey. It was established on June 28, 1977, and its headquarters is located in the Pursaklar area of Ankara. It is one of the leading enterprises in the Turkish polyurethane foam industry.

He come to us and looking for SBR-Cort Fabric Rubber for use in a cow mat application.

The material indicated below in your product range. Accordingly we would be pleased to discuss in details:

Hardness //ASTM D 2240b60 //  +/- 5 ShoreA

Specific Gravity //ASTM D 297 //  1.3 gm/cm3

Tensile Strength (Min) //ASTM D 412 //  6 MPA

Elongation Min //ASTM D 412 //  300%

Color Black

Surface Finish //Both side fabric impression

Thickness// 4mm

SBR – Cort Fabric Rubber

WeProFab Preliminary Plan

 Processes:

Rapid mixing, blending, and reverse mixing refer to the process of using a rubber compounding machine to blend raw rubber with additives to form a compounded rubber.

Raw materials:

 SBR, NR, BR, and CR.

WeProFab Final Successful Plan:

 Processes descriptions:

The process of making rubber sheets involves rapid mixing, blending, reverse mixing and pressing, molding, vulcanization, cutting, inspection, packaging and storage. Plasticizing, blending, reverse mixing are the processes of mixing raw rubber with additives in a rubber mixing machine to form a compounded rubber. This process is the most important production process in rubber processing. During this process, various additives such as fillers, reinforcing agents, accelerators, vulcanizing agents, and antioxidants are added to the raw rubber. These additives come in solid and liquid forms and are used to evenly disperse and mix all the additives added, ensuring the consistency of the rubber properties. Pressing and molding mainly refer to the process of using a pressing machine to shape the compounded rubber sheet. At this stage, the raw rubber needs to be kept flat and uniform on the surface and with uniform thickness before vulcanization, which is an important prerequisite for ensuring full control over the vulcanization process. Vulcanization is the process of turning raw rubber into vulcanized rubber. After this process, the essential characteristics of the vulcanized rubber can be fully demonstrated. However, this process involves three very important factors: time, temperature, and pressure. Finally, the finished products are cut by quality inspectors and packaged and stored by packaging workers.

 Critical to Quality:

Three very important factors: time, temperature, and pressure.

Final products description:

The elasticity of rubber helps increase livestock comfort, reducing the impact of concrete floors on cattle feet and legs, and reducing stress during movement. The product’s surface features a special pattern design, resulting in noticeable improvements, increasing cattle loading rates and milk production.

Customer Feedback:

Dear Silvia,
I hope you are having a wonderful week.
I would like to inform you that we have received the results and they seem appropriate.
At this stage, we would like to proceed with discussing the payment terms and MOQ with you.
Looking forward to receiving your kind feedback at your earliest convenience.
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