Why WeProFab Embossed Polycarbonate Sheet

Weprofab is a well-known manufacturer of embossed polycarbonate sheets in China for 2 decades.

We are also an expert in manufacturing Weprofab polycarbonate sheet, polycarbonate embossed roll sheet, UV polycarbonate sheets, anti-scratch polycarbonate sheet, polycarbonate roofing sheet, and many more.

The complete choice of products we offer for you can be available in different colors, designs, styles, finishes, thicknesses, and sizes based on competitive prices.

You can freely choose what color you want.

We provide different color options for the sheet such as green embossed polycarbonate sheet, blue embossed polycarbonate sheet, grey embossed polycarbonate sheet, and so on.

Aside from embossed polycarbonate sheets, you can also avail yourself of our film-coated polycarbonate sheet, transparent polycarbonate sheet, galvanized polycarbonate sheet, and many more.

Weprofab embossed polycarbonate sheet is widely used in different industries.

It can be used in both domestic and industrial applications.

You can use our Weprofab embossed polycarbonate sheet for constructing patios, walkway covers, skylight enclosures, etc.

You can also use Weprofab embossed polycarbonate sheet to produce different products like helmets or riot shields.

There are some unique features for our embossed polycarbonate sheet.

It is being hailed proof resistant to weathering, lightweight, has a better light transmission, easy to clean and install, and has low flammability.

These good features make Weprofab embossed polycarbonate sheet suitable for thermoforming, drilling, cutting, and bending.

Also, the properties of the Weprofab embossed polycarbonate sheet can be customized to meet specific requirements required for a given application.

When choosing the best-embossed polycarbonate sheet products, Weprofab is always the best choice.

We can produce a wide range of embossed polycarbonate sheets for your large orders.

In fact, we can manufacture almost 5000 pcs of embossed polycarbonate sheet every day in our automatic production line.

For your large order, we can provide you free sample to check the quality.

Trust Weprofab as your number one embossed polycarbonate sheet now!

We are a certified company that you can rely on. Weprofab obtained international certifications such as SGS, ISO 9001, CE, and more.

Aside from Weprofab embossed polycarbonate sheet, you can also avail of our plexiglass sheet, acrylic sheet, perforated acrylic sheet, and more.

Send us your inquiries for your next embossed polycarbonate sheet orders now!

Embossed Polycarbonate Sheet: The Complete FAQ Guide

Before importing embossed polycarbonate sheet from China, read this guide.

It will help you choose high grade embossed polycarbonate sheet.

Whether you want to learn about uses, features, price, colors or manufacturing process – you will find everything in this guide.

Take a look:

What is an Embossed Polycarbonate Sheet?

 Embossed polycarbonate sheet

It refers to a type of a strong thermoplastic material, which contains raised or sunken designs on its surface made by matching male and female roller dies.

The design on an embossed polycarbonate panel stands up slightly from the surface.

Normally, the final finish of an embossed polycarbonate sheet is relatively decorative.

However, the embossing process doesn’t necessarily affect the thickness of this particular sheet material.

Where can you use Embossed Polycarbonate Sheet?

Embossed polycarbonate sheet is used in wide-ranging areas in different sectors.

Some of the common areas include the following;

Greenhouses – You can construct your greenhouse structure using different designs of embossed polycarbonate panels.

They provide unique features and are ideal for this agricultural structure since they have better thermal insulation abilities.

Roofing – You can as well use this type of sheet in different roofing applications for various structures.

They are hardy and also allows enough light to pass through the surface, thus making them.

Fencing – It is also possible to use this component as a fencing material in various spaces such as compound, patio, and swimming pool.

It enables you to create a strong barrier but, at the same time, enhance aesthetics in the surrounding.

Office partitions–You can also use an embossed polycarbonate sheet to divide office spaces.

It creates decorative surfaces and hardly takes large spaces.

Pool enclosure – You can as well use this material for covering your swimming pools.

It is resilient hence can prevent your pool from ice during winter.

Advertising boards – This material can also be suitable for marketing different products and services by raising them as billboards.

Riot shields – You can use embossed polycarbonate sheet to design and create a riot shield.

This type of shield comes in handy during protests by preventing flying objects from hitting you.

Walkway covers – It is also prominent in covering the walkways, especially in public places.

It is ideal in this case since it is transparent and regulates temperature accordingly.

What are the Advantages of Embossed Polycarbonate Sheet?

• It is a versatile material; it thus implies you can use it on various surfaces and structures depending on the design and your specific requirements.
• It is incredibly lightweight; of course, this is advantageous because it makes transportation, handling, and installation quite easy. And this is important since it helps in reducing costs related to such aspects.
• It exhibits excellent clarity; it allows sufficient light to pass through it, thus making it relatively optical clear, which is ideal for many applications.
• It is flexible and amorphous; this way, you’ll be able to fabricate it using different methods as a way of molding it to suit your needs.

This is vital since it makes it possible for you to manipulate it to suit a particular application.

• It is easy to clean and maintain; ideally, you do not need much effort to clean and maintain this material.

Moreover, the cleaning and maintenance demands of embossed polycarbonate sheet are quite low.

• It is extremely durable; this is a result of its intrinsic features and resistance to various environmental, physical, and chemical properties.

Is Embossed Polycarbonate Sheet Expensive?

Not necessarily!

In most cases, embossed polycarbonate comes in different categories or grades.

Some grades are high-end, whereas others are somewhat low-grade.

So it is quite obvious the superior grades will be a bit costly compared to low-grade pieces.

Secondly, several features also determine the overall cost of an embossed polycarbonate sheet.

A piece with complex designs will certainly be a bit expensive than one with simple customized design.

Also, size, thickness, and color shade are some of the aspects, which determine the price of this component.

In general, though, embossed polycarbonate sheet is comparatively expensive than other materials, which can offer similar solutions.

Even so, irrespective of the price, the investment is worth every penny you spend on this material.

It is also important to note expensive is rather figurative since various factors determine the overall cost.

What is the Suitable Thickness for Embossed Polycarbonate Sheet?

Embossed polycarbonate sheet thickness

There is no standard thickness for an embossed polycarbonate sheet.

Several factors determine the ideal thickness you’ll use for your project.

For example, the particular application you are using this panel is a great determinant of a suitable thickness to consider.

Another vital aspect, which determines the ideal thickness for this panel is the projected impact or pressure it needs to handle.

So ideally, there is no definite thickness for this particular material.

However, the thickness should be at least 2mm.

What are the Available Design Options for Embossed Polycarbonate Sheet?

The design options for this component are quite several, both standard and customized.

And this is essential since it makes it possible for you to choose a particular design, which suits your needs.

Also, the availability of the design options is dependent on a particular supplier.

For example, some of the embossed polycarbonate sheet designs you can find at WeProFab include the following;

• Embossed corrugated polycarbonate sheet
• Embossed solid polycarbonate sheet
• Hollow embossed polycarbonate sheet
• Textured embossed polycarbonate sheet
• Transparent embossed polycarbonate sheet
• Embossed frosted polycarbonate sheet
• Engraved embossed polycarbonate sheet

How does Embossed Polycarbonate and Glass Sheets compare?

Embossed polycarbonate sheet is becoming more popular every day and hastily replacing embossed glass sheet.

It is quite obvious it offers some of the best features and quality making it an ideal alternative for glass.

In comparison, embossed polycarbonate panels exhibit far much better strength abilities than embossed glass sheets.

Ideally, polycarbonate is about 250 times stronger than glass, a clear indication of how sturdy the former is in comparison to the latter.

Embossed polycarbonate sheet is also much lightweight than embossed glass panel.

Essentially, the weight of embossed polycarbonate is about half of embossed glass.

Another comparison is in the aspect of light transmission.

You’ll notice polycarbonate is much clearer than embossed glass sheet.

The reason here is because polycarbonate has high optical clarity and can allow up to about 94% of light to pass through it.

This is contrary to embossed glass, which can allow only up to about 84% of light through its surface.

In regards to flexibility, embossed polycarbonate possesses better pliability features compared to embossed glass sheet.

You can fabricate polycarbonate using different techniques to attain the desired shape suitable for your project.

Embossed glass sheet, on the other hand, is relatively brittle, thus making it hard to fabricate it.

And in terms of durability, embossed polycarbonate is much superior to embossed glass panel.

Of course, this arises from the fact that the former has several intrinsic resilience and resistance features compared to the latter.

Is there Color Limitation for Embossed Polycarbonate Sheet?

Not at all!

Embossed polycarbonate sheet is available in wide-ranging color schemes.

And this is critical because it enables you to choose the most appropriate shade ideal for your specific application.

Different colors of embossed polycarbonate sheet

Also, manufacturers are cognizant different projects for this type of polycarbonate sheet require varying color shades.

In other words, you can find an embossed polycarbonate sheet of any color of your choice.

However, if you’re going for customized color or multicolored designs, you ought to figure out whether or not the supplier can provide it.

How do you Manufacture Embossed Polycarbonate Sheet?

Ideally, different suppliers tend to use varying process to manufacture this particular thermoplastic component.

Its manufacturing process is attained by combining heat and pressure on the thermoplastic surface.

And this, of course, is also dependent on the type of embossing you require.

Supposedly, the thickness of the polycarbonate sheet might change in its composition with any manufacturing process.

So the polycarbonate sheet is drawn through the male, and female roller dies.

You can produce different patterns or designs depending on the type of roller dies you are using.

The combination of heat and pressure raises the level of image a bit higher than substrate to make it relatively smooth.

In pressure embossing machines, the bottom roll blocks are movable, whereas the upper roll blocks remain stationary.

Also, the ultimate embossed pattern on the polycarbonate sheet will depend on the width of the machine.

During manufacturing process of embossed polycarbonate sheets, several characteristics are often exhibited.

The typical ones include; ability to form ductile polycarbonate sheets and ability to maintain same polycarbonate thickness before and after embossing.

Additionally, another feature exhibited is ability to reproduce the sheet without any variation, use medium to high production runs.

Also,the ability to produce unlimited patterns, of course, dependent on roll dies, is the other characteristic displayed in manufacturing process of this panel.

Does Direct Sunlight Cause Yellowing in Clear Embossed Polycarbonate Sheet?

Generally, modern and high-grade embossed polycarbonate sheets hardly yellow in the sun irrespective of the conditions it is exposed to.

It implies the material incorporates all the necessary and relevant elements ideal for protecting the surface from ultraviolet radiation attack.

However, if the embossed sheet is made of relatively low-grade polycarbonate material, there is a likelihood of yellowing in the sun.

This often arises as a result of weakening of molecules, which form the material.

So once they become weak, the surface material starts to turn color into yellow.

But this is always as a result of horrible prolonged exposure to sunlight punishment, perhaps after many years.

What is the Suitable Size for Embossed Polycarbonate Sheet?

Different sizes of embossed polycarbonate sheet

The ideal size is dependent on the actual dimension of the specific project you are working on.

Of course, they are available in different sizes and mostly come in relatively large sheets.

Even so, they are easy to cut, which makes it possible for you to reduce their size to what suits your needs.

So, in essence, there is no standard size of embossed polycarbonate panel.

It all depends on your needs since you can cut or weld it to match the dimension you require.

How do you Select High Grade Embossed Polycarbonate Sheet for your Project?

If it’s your first time, selecting the most appropriate embossed polycarbonate sheet for your application can be a daunting task.

Of course, there are several aspects you need to figureout as a way of enabling you to make the right choices.

Some of these factors include the following;

Application – It is the core element, which you need to figure out when selecting the right embossed polycarbonate piece.

It is what determines all other factors since it acts as a guiding principle in making the right selection decision.

Thickness – It is another vital aspect to consider when choosing an ideal embossed polycarbonate sheet.

The essence of considering this factor is because it enables you to determine the ideal one, which can enhance efficiency of the application.

Brand – These components are available in a wide range of brands since many suppliers are already in the market.

It is thus necessary to go for a reliable brand, which is tried and tested to withstand certain conditions.

Customization needs–The design requirements of embossed polycarbonate sheet tend to vary from one customer to another.

It is thus necessary to ensure you go for personalized designs, which match your project’s requirements.

Grade – It is also an essential factor you need to have in mind when choosing embossed polycarbonate sheet.

They are available in different grades, depending on numerous elements.

Therefore, you need to ensure you figure-out the particular grade you are selecting for your application.

Can you Bond Embossed Polycarbonate Sheet using Adhesive?

Most definitely!

The chemical composition of embossed polycarbonate sheet allows for adhesive bonding.

It is one of the popular ways of bonding the surface of this material to another surface or other compatible materials.

What’s important in this perspective is ensuring you use a reliable and recommendable adhesive.

It is the only guarantee of getting the best results alongside proper adhesive bonding procedures.

How do you Cut Embossed Polycarbonate Sheet to Size?

You can use different techniques to reduce the size of embossed polycarbonate sheet to the required dimension.

Some of the determining factors of the ideal method to undertake in cutting this component include the thickness, speed, and also the surface finish.

For instance, if you have a thin sheet for a small scale DIY project, you may decide to use a hand or power saw with fine teeth.

This can be efficient and cost-effective, given the project is relatively small.

However, if you’re working on large scale commercial or industrial projects and cutting thick sheets, an ideal technique would be laser or CNC cutting.

Laser and CNC cutting are super-fast, incredibly accurate, and provide smooth surface finish on the edges of the material.

Therefore, you need to figure out the best cutting technique for this component and use it accordingly on your embossed polycarbonate material.

Is Embossed Polycarbonate Sheet Shatterproof?

Absolutely 100%, yes!

The mechanical properties of this material incorporate a wide range of elements, which enhances its sturdiness.

And this is in addition to the manufacturing process of the sheet, which integrates critical components to help in solidifying this component.

So, in the long run, the final sheet comes out with outstanding strength.

This makes it shatterproof irrespective of the impact subject to the surface.

Frosted clear embossed polycarbonate sheet

Do Embossed Polycarbonate Sheets Scratch easily?

Generally, the embossed polycarbonate sheets have a somewhat soft surface.

This surface is quite sensitive to various types of abrasive objects, which might cause some sort of marks on it.

In other words, an ordinary embossed polycarbonate can scratch easily when rubbed against abrasive components.

However, there is always an anti-scratch additive often integrated on the surface of this material to prevent it from scratching.

This always happens for polycarbonate sheets, which are predisposed to abrasive objects.

So the additive makes it difficult for the surface to develop such marks

Are Embossed Polycarbonate Sheets Reflective?

Not necessarily!

In many instances, what happens is the surface of this material appears as raised or sunken.

This design helps to reduce or eliminate any possibility of light reflection.

Furthermore, there is always an anti-glare coating, which you can always consider integrating into this sheet to prevent it from being reflective.

What are the Disadvantages of Embossed Polycarbonate Sheet?

The embossed polycarbonate material is increasingly becoming a popular option for many structural applications.

Even so, it exhibits a few shortcomings, which include the following;

It is relatively expensive compared to many other materials, which can offer similar solutions it provides.

This can be disadvantageous, particularly if you are working with a somewhat tight budget.

Moreover, it can limit you if you are working on a large scale project with limited funds to acquire enough for the entire area.

This material is somewhat sensitive to scratches.

So when installed on surfaces, which experience high traffic or possible abrasive objects, it is likely to have scratched surface.

And this can degrade its quality as well as the aesthetic appeal of the component.

Is Embossed Polycarbonate Sheet Biodegradable?

Absolutely correct!

The component is made from raw materials derived from a wide range of natural elements.

This is vital since it makes it highly biodegradable in the event it is disposed of.

And its incredible biodegradability prevents it from filling the landfills, which could easily lead to environmental degradation.

Which Performance Features can you Integrate in Embossed Polycarbonate Sheet?

You can integrate several performance features on the surface of this component.

Some of the typical ones include the following;

Anti-fog coating – It is suitable for embossed polycarbonate sheets designed for surroundings or applications, which experience high moisture.

So it helps in preventing moisture from accumulating on the surface material.

Anti-glare coating – It is a performance feature designed for reducing or eliminating excess light in embossed polycarbonate panels.

UV stabilizer – This refers to an additive, which helps to enhance the ability of embossed polycarbonate sheet from ultraviolet rays attack.

Anti-scratch coating – It refers to a performance improvement coating integrated on this component to prevent it from abrasive objects.

How do you Clean Embossed Polycarbonate Sheet?

Cleaning embossed polycarbonate sheet is quite easy.

In fact, for large-scale or commercial applications, these surfaces tend to self-clean, especially when there it is raining.

This is special since it relieves you from the possibly tedious task of cleaning this surface.

For indoor applications, all you need for cleaning the embossed polycarbonate is a soft piece of cotton cloth, lukewarm water, and liquid soap.

So you’ll damp the cloth on a mixture of liquid soap and warm water then use it to scrub the surface of the material gently.

After that, you’ll pick another piece of cloth and use it together with clean water to rinse the surface of this material then allow it to dry.

You’ll eventually have a sparkling embossed polycarbonate sheet surface.

What Material can Substitute Embossed Polycarbonate Sheet?

Ideally, a suitable material to replace embossed polycarbonate sheet has to exhibit more or less similar intrinsic features.

In essence, the ideal substitute material has to be extremely strong, durable, and resistant to several elements.

As it stands, acrylic seems to be the better choice when it comes to replacing embossed polycarbonate sheet.

Acrylic is known for its sturdiness since it is also manufactured from natural raw materials.

Also, acrylic, just as polycarbonate, is also lightweight, which makes it convenient, especially when it comes to transportation, handling, and installation.

Furthermore, acrylic also allows a relatively high amount of light to pass through it at about 92%.

This is more or less same amount, which embossed polycarbonate sheet permits.

Again, you can as well easily fabricate acrylic material using same techniques you would use on embossed polycarbonate sheets.

The essence here is this material allows you to mold it to a particular design, which suits your requirements.

And this is vital when it comes to customization needs.

So, in a nutshell, acrylic stands out as the most suitable material you can use in place of embossed polycarbonate sheet.

Can you Polish Embossed Polycarbonate Sheet?

Absolutely right!

It is quite easy to refine the surface of this material as a way of restoring it to its original shape.

There are several polishing techniques, which you can choose to use depending on the extent you want to attain.

One of the common polishing methods you can choose to use is vapor polishing.

This technique helps in reducing the roughness of the material surface and improving its clarity.

It utilizes chemical vapor, which causes the surface to flow and, subsequently, enhancing the surface finish.

Colored embossed polycarbonate sheet

The other typical polishing technique you can consider is buffing.

It merely involves scrubbing the surface material of the embossed polycarbonate sheet using a speedy buffing wheel and paste.

It helps in eliminating all the debris and restoring the glossiness of the component accordingly.

What are the Quality Standards for Embossed Polycarbonate Sheet?

They are quite several and play a great role, especially in enhancing the consistency in production of quality and safety thermoplastic components.

In China, some of the quality standards for embossed polycarbonate sheets include ISO 9001, SGS, UL, CE, and ASTM, among others.

All these quality standards have stringent measures in inspecting, testing, verifying, and certifying production of embossed polycarbonate sheet.

They also help in safeguarding the customers by enabling them to make right selections of this component.

Do Embossed Polycarbonate Sheets have a Warranty?

Yes, they do!

But this is entirely dependent on the specific supplier you are buying these items from.

Even so, all manufacturers, particularly in China, need to offer warranty on their products.

Different manufacturers have various policies surrounding the terms and conditions of the warranty.

It is thus vital to ensure you inquire from your preferred supplier when buying this piece to understand the warranty terms appropriately.

With all these in mind, now it’s your turn:

Can you choose an embossed polycarbonate sheet?

Or, do you have any questions about embossed polycarbonate sheet.

Talk to WeProFab team today for high quality and affordable embossed polycarbonate sheets.