Why WeProFab Hard Coated Polycarbonate Sheet

Weprofab hard coated polycarbonate sheet is one of a reliable manufacturer which is the right one for you.

We could offer a good quality hard-coated polycarbonate sheet and give a great first impression to your costumers.

Weprofab is developing more trendy hard-coated polycarbonate sheet design and styles to meet our client’s demand.

We create and produce all types of hard-coated polycarbonate sheet.

We can give with the best quality of hard-coated polycarbonate sheet.

And you will gain the advantage of using our products.

Weprofab is your one-stop solution of your hard coated polycarbonate sheet needs supported by other fabrication capabilities.

We also can offer hard-coated polycarbonate capability which is cost-effective.

Weprofab hard coated polycarbonate sheet has a great features.

It is lightweight, excellent for harsh environment, and has unique impact strength resistant.

Most of our clients preferred to choose hard coated polycarbonate sheet because of their outstanding capacity that may stand even in the worst weather conditions.

WeProFab is a professional hard-coated polycarbonate sheet.

All of our polycarbonate sheets are available in standard sizes.

We have the qualified designers can be customized to different sizes, design, and thickness for you.

We will extend our hands to help you get your desired hard-coated polycarbonate sheet for your business and any projects.

In Weprofab, you can guarantee that we will be delivered your exact expectations in the products you need.

Weprofab offers you a great product with awesome services.

As one of the outstanding manufacturers, we can offer you one of the best products and authentic services that you might not regret.

Together with our knowledgeable staff, we are glad and willing to help you to find great products that exactly fit your needs.

To order your hard-coated polycarbonate sheet or to assist in designing a custom hard-coated polycarbonate sheet do not hesitate to call our team.

Hard Coated Polycarbonate Sheet: The Ultimate FAQ Guide

Today’s guide will help you choose a suitable hard-coated polycarbonate sheet.

Through this guide, you will understand critical aspects of the polycarbonate sheet with a hard coating such as properties, applications, how it compares to other materials, benefits, etc.

Let’s get started:

What is Hard Coated Polycarbonate Sheet?

These are polycarbonate sheets with abrasion-resistance coating.

The coating comes in the form of thin-film, which is optically transparent. It improves the decorative and functional properties of the sheet.

The coating makes the sheet more durable and also resistant to scratches.

Moreover, the grade for the surface hardness of can be about 2-3 higher than a typical polycarbonate sheet.

Usually, this is a perfect choice in applications where there is high traffic or rough handling.

Throughout its service lifespan, it will maintain its inherent and optically transparent surface.

 Hard coated polycarbonate sheet

How do you compare Hard Coated Acrylic Sheet to Hard Coated Polycarbonate Sheet?

Ideally, a polycarbonate sheet without a hard coating is more prone to scratches than acrylic sheets without the same coating.

Of course, the acrylic sheet is also susceptible to scratches to a certain degree.

In both cases, the hard coating improves the surface pencil hardness to about 4H-5H or even 6H.

It will depend on the hard coating you will choose.

Even with this in mind, let’s move a step further to compare a few parameters:

i. Cost

Polycarbonate sheet with hard coating is more expensive thana hard-coated acrylic sheet.

ii. Strength

Polycarbonate sheet with hard coating has more impact resistance than an acrylic sheet with the same coating.

Hard coated polycarbonate sheet is 250 times resistant to impact than standard glass.

On the other hand, hard-coated acrylic sheet is only 17 times resistant to impact than standard glass.

iii. Machining Process

You can easily machine both acrylic and polycarbonate sheets with a hard coating.

However, you should be careful when drilling acrylic sheet with a hard coating.

This is because acrylic sheets are more likely to crack. Besides, hard-coated acrylic sheet tends to chip easily.

This is not the case for polycarbonate sheets with a hard coating.

iv. Polishing Surface

Polycarbonate sheet with hard coating is not easy to polish.

The situation is different for a hard-coated acrylic sheet that you can polish easily.

As a result, hard-coated acrylic sheets are shinier.

v. Rigidity

Hard coated acrylic sheet is more rigid than a polycarbonate sheet with a hard coating.

Therefore, you can easily shape the polycarbonate sheet with a hard coating to any shape.

You can easily bend the polycarbonate sheet at room temperature.

vi. Effects on Exposure to Flame

Hard coated polycarbonate sheet is not affected by high temperatures.

It is almost non-flammable.

However, the situation is not the same for a hard-coated acrylic sheet that should not be exposed to open flames.

vii. Optical Properties

Polycarbonate sheet with hard coating has better optical properties than an acrylic sheet with the same features.

Polycarbonate sheet with hard coating has superior properties. However, all that comes at an extra cost.

What are the Benefits of Hard Coated Polycarbonate Sheet?

 Hard coated polycarbonate sheet

Hard coated polycarbonate sheet has the following benefits:

It is lightweight, therefore making it easy to install.

This is because it does not require much support or structural reinforcement.

This product is easy to machine and manipulates to any shape hence forming the desired end product.

You can any structural component using a hard-coated polycarbonate sheet.

It has a high resistance to impacts hence virtually unbreakable.

Hard coated polycarbonate is almost 250 times stronger than the standard glass.

It is actually for this reason that you will find hard-coated polycarbonate sheet having a warranty of up to 10 years plus.

It offers resistance to most chemicals and a more extensive range of temperatures.

This makes it a perfect choice for most industrial applications.

It also has better optical properties with a light transmission going over 97%.

You can use this sheet in applications that require the optimal transmission of light.

Take, for instance, you will find polycarbonate windows, polycarbonate machine guards, polycarbonate shield, and polycarbonate skylights, amongst others.

Applications of polycarbonate sheet

It is shatterproof.

This material does not shatter like a hard-coated acrylic sheet hence saving on the maintenance cost.

The sheet is also protected from scuffs and scratches; hence it is very durable.

Although the hard-coated acrylic sheet is better than the polycarbonate sheet, it will still serve you better.

This sheet also comes in a variety of sizes, thicknesses, and colors.

Therefore, you have a wide range of options.

Therefore, customers have a wide range of options.

Are there Drawbacks of Hard Coated Polycarbonate Sheet?

Despite the many advantages, hard-coated polycarbonate sheet also has disadvantages.

The disadvantage of polycarbonate sheets with hard coating is the price, which is very high as compared to other alternatives.

Since it is also not resistant to scratches and fog, you will be required to add more treatment for it to perform well.

Of course, the hard coating will solve the easy to scratch aspect.

While for fogging, you will need an anti-fog coat.

Is there difference between Abrasion Resistant and Scratch Resistant Polycarbonate Sheet?

When it comes to polycarbonate coating, the abrasion resistance and scratch resistance are virtually the same.

That is:

• Scratch refers to situations where a sharp object or surface rubs on the polycarbonate sheet and leaves marks.
• Abrasion mainly refers to instances where rough objects rub on polycarbonate sheets, thereby leaving marks.

By the end of it all, the two cause significant damage to polycarbonate sheets.

Treated and untreated polycarbonate sheet

Therefore, abrasion-resistant polycarbonate sheets and scratch-resistant polycarbonate sheets have enhanced surface treatment.

The treatment makes their surface to be as hard as the standard glass.

It improves surface hardness.

How can you make Polycarbonate Sheet Scratch Resistant?

You can achieve this by applying the anti-scratch coating on the sheet.

There are many popular ways you can use to apply coating on the polycarbonate sheet.

They include; flow coating, spin coating, dip coating, roll coating, etc.

Flow Coating Polycarbonate Sheet

Here you just direct a stream of anti-scratch coating on the surface of the sheet you want to coat.

It is always a perfect choice for multi-dimensional surfaces, i.e., goggles, helmet visors, etc. and an ideal alternative for dip coating.

It usually results in an anti-scratch surface that is more durable and uniform.

Dip Coating Polycarbonate Sheet

This method is typically used to create a thin anti-scratching film coating.

To come up with a dip anti-scratching coating, you need to do the following;

Immerse the polycarbonate material into the anti-scratching coating at a constant speed.

Allow the coating to stay there for a while.

It is during this stage that the abrasion-resistant coating gets deposited on the polycarbonate material.

The material is then withdrawn at a constant speed.

The speed helps in determining the thickness and the uniformity of the anti-scratching coating.

Spin Coating Polycarbonate Sheet

This is also another way of spreading anti-scratch coating on the polycarbonate sheet.

Here, the centripetal force is applied, which makes the anti-scratch coating spread towards the edges of the polycarbonate sheet leaving behind a thin film.

Spraying Coating Polycarbonate Sheet

This is also one of the popular ways of delivering abrasion resistance substrate on the surface of the polycarbonate sheet.

Here you can use a praying gun to spray the sheet.

Roll Coating Polycarbonate Sheet

This involves a series of rollers being used to do the coating.

After you have done your coating, ensure the polycarbonate sheet surface is dry.

Is Hard Coated Polycarbonate Sheet UV Protected?

Most definitely!

This protects it from constantly being attacked by UV rays.

The UV rays cause degradation, which changes the inherent properties of the polycarbonate sheet.

As a result, it makes the polycarbonate sheet to turn yellow.

This protection will, therefore, protect the polycarbonate sheet from changing yellow when UV rays attack it.

Why trust WeProFab for Hard Coated Polycarbonate Sheet Manufacturing?

WeProFab is the leading hard-coated polycarbonate sheet manufacturers.

We are qualified manufacturers with a lot of experience that can design and make products from the most excellent quality raw material.

We have all the capabilities to give the right service that you deserve based on your needs.

We manufacture polycarbonate sheets of high quality, and they can also be very durable.

As per now, we are working on developing trendier hard-coated polycarbonate sheet designs and styles to meet our customer’s demand.

Our hard-coated polycarbonate sheet has excellent features like; lightweight has unique impact strength resistant, superior for harsh weather conditions, amongst others.

This item also comes in a variety of sizes or shapes, designs, thickness, and color, thus enabling the customers to have a broader range to choose from.

They have features that make our company be the best.

All you need to do is to send an inquiry, and we will not disappoint.

Are there Tinted Hard Coated Polycarbonate Sheet?

Colored hard-coated polycarbonate sheet

Of course, you can get a colored polycarbonate sheet.

The degree of tint on the polycarbonate sheet will depend on the color type, application, and design requirement, etc.

Colored or tinted polycarbonate sheets are suitable in situations where you want to reduce the intensity of light transmission.

That is, darker tints will reduce the degree of light transmission significantly.

Additionally, the added tints will improve the overall aesthetic value of the polycarbonate sheet.

Tinted polycarbonate sheet is always inexpensive and easier to maintain as compared to transparent polycarbonate sheets.

Most manufacturers typically give a warranty of 10 years for the tinted sheets.

What is Polycarbonate Diffuser Sheet?

These are sheets made from translucent polycarbonate and are mainly used in light and lamp technology applications.

The diffuser is normally well protected against impacts and vibrations, especially those that may occur during assembly or transport of the lamp.

Does the Abrasion Resistant Coating improve the Outdoor Weathering performance of the Polycarbonate Sheet?

Of course, it improves the weather performance of the polycarbonate sheet.

The coating makes the polycarbonate to resist the effects of weathering.

The surface coating on the polycarbonate sheet enhances protection against performance losses and yellowing caused by UV radiation in sunlight.

What is Hard Coated Polycarbonate Sheet used for?

Hard coated polycarbonate sheet is very durable and has a high resistance to impacts.

It is often used in security glazing, screens, and other protected areas.

This product is used in making items like windshields, goggles, helmet visors, etc.

The windshield as an end product of a polycarbonate sheet is commonly used in vehicles mainly to protect the vehicle occupants from wind and flying debris, i.e., insects, dusts, etc.

Additionally, the hard-coated polycarbonate sheet also works well for view windows and machine guards in harsh chemical environments.

Is Hard Coated Polycarbonate Sheet Soft or Hard?

Generally, the hard coating is to improve the scratch resistance properties of the polycarbonate sheet.

It is usually coated with a clear hard coat just to reduce the risk of scratches occurring through the general handling of the product.

The coating also offers a high level of chemical resistance to the sheet.

However, the coating does not alter the typical properties of plastic that polycarbonate possesses.

Also, it’s neither soft nor hard.

What is the Standard Thickness for Abrasion Resistant Polycarbonate Sheet?

The thickness varies depending on the inquiry made by customers.

The thickness that is commonly used ranges from 3-15mm.

All you need to do is to send an inquiry of the thickness you wish to have, and we will not disappoint.

Can you Machine Hard Coated Polycarbonate Sheet?

Yes, you can machine and fabricate a polycarbonate sheet with a hard coating.

Drilling polycarbonate sheet

Hard coated polycarbonate sheet is a soft material that can be easily machined.

Generally, machining hard-coated polycarbonate sheet involves either;

• Removing certain sections by cutting, milling, and drilling. Or
• By manipulating its shape by either molding or thermoforming.

Through this process, you can make more useful products from hard-coated polycarbonate sheet.

Depending on the specific requirements, you can cut, drill, or mill a polycarbonate sheet with heard coating.

How long does Hard Coating on Polycarbonate Sheet last?

This will depend on how you maintain the coated polycarbonate sheet.

The hard coating can serve for long if it is maintained well without showing signs of fading, scratches, decolorization, etc.

Can you add other Coating Solutions on Hard Coated Polycarbonate Sheet?

Yes, you can add other solutions.

For instance, you can add scratch resistance solutions that mainly deal with scratches on the polycarbonate sheet.

This coating (anti-scratch coating) is typically used on products where optical clarity, weathering, and chemical resistance is required.

There are many anti-scratching coating for polycarbonate sheets available in the market.

Additionally, you can add an anti-fog coating to improve visibility. Such coatings will enhance the fog performance of hard-coated polycarbonate sheet.

Other coatings may include anti-reflective or anti-glare, hydrophobic coating, photochromic, mirror coating, etc.

It will depend on the specific performance characteristics you want to achieve.

How much does Hard Coated Polycarbonate Sheet Cost?

The price of this product is quite higher.

It varies depending on the thickness of the product, the size or shape, color amongst others.

It, therefore, depends on the requests made by customers or customization requirements.

Can you Cut Hard Coated Polycarbonate Sheet to Size?

Of course, you can.

The equipment you can use will depend on the thickness of the hard-coated polycarbonate sheet.

For instance, you can use a pair of hand shears to cut a sheet with a thickness of less than 0.125inches.

For thicker sheets, you will use a mechanical saw to cut it.

In circumstances where you want straight cuts, you can use a circular saw for cutting.

In more advanced cutting requirements, you can use a laser cutting machine.

Can you fix Scratches on Hard Coated Polycarbonate Sheet?

Yes, you can.

All you need is water, microfiber cloth, buffing compound, and polishing compound (with or without wax).

To fix scratches on the sheet, you need to follow the following steps;

• Clean the sheet using warm water and non-abrasive dish soap then dry using a soft cloth or a microfiber towel.
• Apply an excellent grade buffing compound to the sheet. Use a soft clean cloth to rub the compound over the scratches in a circular motion.
• The remove the buffing compound and wash the buffing compound off using warm water and soap.
• After that, apply a polishing compound to the sheet, ensure you use a polishing compound that is safer to the sheet.
• Then, rewash the sheet using warm water and soap and then dry it. This will make your polycarbonate sheet to shine again.

How do you Clean Hard Coated Polycarbonate Sheet?

This is very easy.

First, rinse the hard-coated polycarbonate sheet thoroughly using lukewarm water.

Then wash the polycarbonate sheet using a mild soap and lukewarm water.

Use a soft sponge or cloth to wash the polycarbonate sheet.

You need to do this in up and down motion.

Of course, it should be in the same direction as the flutes.

After that, rinse the cloth and change the water often.

Here you’re not supposed to use brushes, squeegees, or even scrub the sheet.

Rinse the polycarbonate sheet again and dry it using a soft cloth to prevent water spots.

Do not use some commonly used household solvents for cleaning the polycarbonate sheet, i.e., Lysol, pinesol, and isopropanol alcohol.

They can damage the sheet.

Does Hard Coating affect the inherent Properties of Polycarbonate Sheet?

No.

The hard coating on the polycarbonate sheet only improves its performance characteristics.

For instance, the polycarbonate sheet is not scratch resistant.

The coating will improve the surface hardness of the polycarbonate sheet.

The surface hardness will tend to conform to that of standard glass.

However, it will not interfere with the inherent and desirable properties of the polycarbonate sheet.

Which Quality Standard Tests should Hard Coated Polycarbonate Sheet conform to?

You can subject a hard-coated polycarbonate sheet to a range of quality tests and standard verifications depending on the specific application requirements.

Here are some of the most common tests:

1. ASTM D1044-08 and ASTM D1003-11 for haze test
2. For anti-scratch or abrasion resistance properties, you can subject it to Bayer, steel wool, Taber, steel wool, tumble or erase
3. For anti-fog properties, you can subject it to tests according to ECE22.05/ECE324
4. Hardness according to ANSI Z87.1 2010 requirements
5. Mechanical properties, according to ISO 527 and ISO 178. Of course, these will include Cross-Cut tape test, elongation, tensile strength, flexural strength, etc.
6. Thermal tests according to ASTM D5470

This implies that you should buy a polycarbonate sheet with a hard coating from a reputable manufacturer.

A manufacturer who can conduct all the relevant tests according to performance specification requirements.

Now, it’s your turn:

In case you have any questions or you want to buy hard-coated polycarbonate sheet – contact us now.