WhyWeProFab Insulated Polycarbonate Roof Panel

Weporfab is a family of solid, multiwall and twin-wall insulated polycarbonate roof panels.

We are completely certified to manufacture your ideal polycarbonate panel needs.

We offer a solution for very affordable yet competitive rates.

We used polycarbonate plastics to manufacture your ideal roof panels to be used for the long-term.

If you have roofing projects and need the durable quality insulated polycarbonate roof panels, you already know where to go!

Weprofab has a solution for all your roofing necessities!

Weprofab Insulated polycarbonate roof panels have plenty of characteristics and features to offer.

Our polycarbonate panels produce insulating air cells, helpful for lessening thermal transmissions.

When already lessened, they result in impact-resistant and rigid insulated polycarbonate roof panels forms!

Our kind of sheet is solid yet lighter in weight. In general, this is a sheet which perfect solution for all roofing projects.

Whether you need them to place interiorly or exteriorly, weprofab insulated polycarbonate roof panels forever performed the best.

This is usually manufactured to suit your applications like exterior roofing applications, glazing, wall cladding, and more.

Weprofab has a lot of sheeting product, giving you a chance to boom your own brand!

Weprofab range of polycarbonate roof panels has the greatest thermal insulation capacity and expansive fire rating. Thus, they are made impact-resistant, available in different sizes and colors.

Because of their unique, eye-catching colors, you can use them as decorative, but it still depends on you!

Weprofab is the perfect manufacturer you need. Contact us immediately, and we`ll provide great services!

Ultimate FAQ Guide To Insulated Polycarbonate Roof Panels

Insulated polycarbonate roof panels are most popular amongst the engineering and construction industry.

The polycarbonate material is strong and popular because it can last for a long time and it can be thermoformed.

They can be made into sheets by several methods, and some of these methods are injection molding, structural foam molding, vacuum forming, and extrusion.

Polycarbonate sheets are used in the form of insulated roofs to protect the building and its residents from rain and snow.

However, if you ignore insulation, then you may see molds causing allergies and respiratory issues to the people living there.

Insulated polycarbonate roof panels help prevent this issue along with other benefits.

The lightweight material is preferable for most places, as you will read in the later section of this guide.

Residential and commercial spaces are using more and more of this durable material.

You can cut the insulated polycarbonate roof panels into any shapes, allowing easy installation.

In this guide, we’ve put together a few answers to FAQs regarding insulated polycarbonate roof panels.

How Do Insulated Polycarbonate Roof Panels Work?

Insulation is essential for any building’s smooth operation.

Insulated polycarbonate roof panels maintain the temperature all year long and during all seasons.

Polycarbonate plays a major role, as it comes from the family of plastic materials.

Insulated polycarbonate roof panels have layers in the middle filled with air.

This helps in reducing the loss and heat on both sides of the panel.

It also prevents the ultraviolet (UV) rays from entering the other side but allows the natural light to pass.

 Polycarbonate Material

What Are The Advantages Of Installing Insulated Polycarbonate Roof Panels?

Insulated polycarbonate roof panels provide a lot of benefits.

They serve as a good alternative for other materials like glass.

Here are a few advantages of choosing insulated polycarbonate roof panels.

· Lightweight

The insulated polycarbonate sheets are light, making them easy to carry and install.

They are lighter than most roofing materials and do not require making changes to the building.

· Durable

This material of roofing lasts for a longer time and is durable than many other materials.

The average life of polycarbonate is 10 to 20 years.

Since its durability is high, polycarbonate panels are easy to maintain as well.

· Insulated

The roof panels are insulated which means that the material helps maintain the temperature throughout with its air-filled layers.

Besides thermal insulation, they also provide sound insulation.

· Safe

Many people replace glass with insulated polycarbonate roof panels for one reason, and that’s safety.

Glass is more likely to shatter and put the residents’ lives at risk.

Polycarbonate proves no danger because it is installed on a higher level than glass and is unbreakable.

· Resistant

You will find that the polycarbonate material can handle extreme temperatures during rain or snow or summers.

They can withstand extreme amounts of force and even have bullet-resistant varieties.

They are also least likely to catch fire.

· Appearance

Due to their long-lasting and resistant features, the polycarbonate does not fade for many years.

You will find that the material does not discolor or get damaged.

Clear insulated polycarbonate roof panels are also good options for you to use as a sunroof, creating a good ambiance in your home.

·  Recyclable

Polycarbonate material can be recycled which makes it more sustainable and has less harmful impact on the environment.

What Are The Disadvantages Of Insulated Polycarbonate Roof Panels?

There are not many disadvantages to using the polycarbonate material as roof panels.

However, the downside is that the material is not scratch resistant and can dent.

You may want to take extra precautions when installing and cleaning the roof panels.

You can opt for a scratch-resistant coating to protect your insulated polycarbonate roof panels from scratches.

What Are The Different Types Of Insulated Polycarbonate Roof Panels?

There are various types of insulated polycarbonate roof panels, and they mainly differ in texture.

It is important to understand the features of all, so you can select one to suit your needs.

Manufacturers create polycarbonate roofing in different forms to offer different features.

If you select the right type considering all the guidelines, your roofing system would have strength and longevity.

Here are some important pointers for you to keep in mind when choosing a particular type for insulated polycarbonate roofing panels.

· Solid Clear Insulated Polycarbonate Roof Panels

Solid clear insulted polycarbonate roof panels are very common because they are transparent and resistant.

This roofing system usually makes for great sunroofs for the backyards or the greenhouses.

They allow maximum natural light to enter and help the plants grow, while also protecting them from harmful rays.

The solid clear panels are a wise alternative to glass for their safe materials and insulation benefits.

Solid clear insulated polycarbonate roofing panels range from 2mm to 12mm in thickness.

Solid Clear Insulated Polycarbonate Roof Panels

· Textured Insulated Polycarbonate Roof Panels

These panels are similar to solid clear insulated polycarbonate roof panels but they are textured.

You will find they are highly translucent because the texture reduces the clarity of the material.

Moreover, it allows some light to pass and makes a good design for the roof.

Their thickness is similar to solid clear insulated polycarbonate roofing systems.

 Textured Insulated Polycarbonate Roof Panels

· Corrugated Insulated Polycarbonate Roof Panels

Corrugated insulated polycarbonate roof panels have a corrugated surface.

This is why you do not need a lot of glazing and the total load saves on your installation costs as well.

These are flexible, and you can turn them into any shapes by folding or bending them to fit your design.

Corrugated roof panels also have high water resistance.

You will find that the corrugated roof panels have lower light transmission rates so it can help to filter out harsh sunlight in the afternoon.

Typically, these sheets are less expensive than their solid clear counterparts.

Their thickness varies from 0.8mm to 1mm.

Corrugated Insulated Polycarbonate Roof Panels

· Multiwall Insulated Polycarbonate Roof Panels

This is another popular roofing system used in swimming pools, parking areas, stadiums, and industrial areas.

Multiwall insulated polycarbonate panels shave multiple layers of sheets that combine into one sheet.

The insulation level increases as the number of layers increases, meaning that they have more sound and thermal insulation.

The panels are flexible even though the strength reduces after all the multiple layers.

Multiwall insulated polycarbonate roof panels start from the thickness of a 4mm single wall and increase up to 25 mm with seven walls.

Multiwall Insulated Polycarbonate Roof Panels

How Does The Thickness Of Insulated Polycarbonate Roof Panels Play A Role?

Insulated polycarbonate roof panels vary in thickness which plays a major role in their functioning.

Their thicknesses can vary from 0.8mm to 25mm along with increasing layers.

With more thickness, you can expect more sound and thermal insulation.

This does not mean insulated polycarbonate roof panels with less thickness are not functional.

Thinner panels allow more sunlight, which makes it suitable for greenhouses or nurseries.

Where Can You Install The Insulated Polycarbonate Roof Panels?

Patio with Insulated Polycarbonate Roof Panels

Insulated polycarbonate roofing panels are a versatile material that makes it suitable for use anywhere.

You will find that it is a popular material due to its durability, weight, flexibility.

Swimming Pool with Insulated Polycarbonate Roof Panels

Places like conservatories, carports, greenhouses, sheds, lean-tos and cloches install clear solid insulated polycarbonate roof panels.

For greenhouses, you may prefer single-layered panels so that they can pass more natural light for the growth of plants.

Greenhouse with Insulated Polycarbonate Roof Panels

Commercial or residential places prefer multiple layers to prevent extreme sunlight and provide shade.

 Walkway with Insulated Polycarbonate Roof Panels

Some more examples where you can find insulated polycarbonate roof panels are canopies, swimming pools, covered walkways, industrial roofing, and backyard patios.

Skylight with Insulated Polycarbonate Roof Panels

What Should You Keep In Mind When Installing The Insulated Polycarbonate Roof Panels?

Due to the fact that polycarbonate is a lightweight material, insulated polycarbonate roof panels are quite easy to install.

But there a lot of factors that you will have to take into consideration and we’ve listed down all the essential ones.

· Facing the UV resistant layer the right way

If you opted to have a UV resistant layer on your insulated polycarbonate roof panels, it is usually only on one side of the panel.

Thus, before you install, make sure that you have the correct side facing upward towards the sun.

If you do install on the wrong side, the sunlight will damage the protective layer of the polycarbonate and turn it yellow.

Usually, the manufacturers put up a sticker on the correct side so you can check the correct side of the polycarbonate panel.

Additionally, try to avoid scratches and dents when installing the polycarbonate.

The polycarbonate may have good strength, but they are easy to cut and scratch.

Avoid high-speed cutters because it could melt the panels.

However, you can opt for sharp scissors if the panel is very thin.

Jig-saws and circular saw will help if the panel is thicker.

· Temperature

Throughout the day, the temperature changes which results in expansion and contraction of the material.

Therefore, you can provide the panels with some space to adjust to the thermal movements.

If you do not provide space for these movements, the panels could warp.

· Drill

You should always pre-drill the insulated polycarbonate roof panels.

However, be sure to keep the size of the screw-hole big enough to have room for thermal movements.

Along with that, you should pre-drill the caps and flashing to help the panels adjust.

· Alignment

Keep a minimum angle of 5 degrees in mind, so the rainwater can always run off into the gutter.

Since the rainwater will run down, it will help in clearing up moisture, dust, and leaves as well.

Do not forget to consider the wind direction when installing the panels.

In extreme climatic conditions, the wind could hit the panels hard enough to cause cracks.

You can watch this video to find out how to install your insulated polycarbonate roof panels.

https://youtu.be/iPwAj5BCINI

How Long Do Insulated Polycarbonate Roof Panels Last?

The average life span of insulated polycarbonate roof panels is around 10 to 20 years.

However, some manufacturers provide a lifetime warranty, so we recommend that you inquire beforehand.

Why Do Insulated Polycarbonate Roof Panels Turn Yellow After Many Years?

Exposure to UV rays over a long period of time can turn the polycarbonate material of the roof panels yellow.

The rays affect the bonds of the polycarbonate and reduce their strength.

The yellow color also means that the polycarbonate material is wearing out.

It may not happen soon after you install them but mostly at the end of their life.

You can clean it or you can always opt for replacing the panels.

Damaged Insulated Polycarbonate Roof Panels

How Do You Keep Insulated Polycarbonate Roof Panels Clean?

The insulated polycarbonate panel roof may be strong, but you need to keep it clean to maintain its qualities.

· Remove any debris

Do not allow leaves, sticks, and other debris to collect on the roof panel.

You can use a broom or leaf blower to get rid of the debris.

However, make sure that you do not scratch or poke the panel or it may get damaged.

· Check the gutters

As you take up cleaning of the roof panel, you should clean the gutters as well.

This is because the little debris and dirty water will run off into the gutters.

It is better to avoid the clogging of the gutter and water collection in the pipe.

· Clean with mild soap and warm water

Always use a mild soap, because the chemicals will be gentle on the roof panels.

Strong detergent is generally rash on many surfaces, and it will damage the protective layer of the panel.

The warm water will help in the breakdown of dirt.

· Use a soft sponge

A rough sponge will scratch and damage the protective layer of the insulated polycarbonate roof panels.

A soft, gentle sponge will help to clean and sustain your roof panels.

Typically, you will have to scrub the sheets gently in a vertical direction.

· Regular cleaning

From time to time, clean your roof panels and check for gutter dirt now and then.

Try to avoid the same sponge and use a clean sponge next time.

You can watch this video to find out how to clean your insulated polycarbonate roof panels.

https://youtu.be/fzMnpSYQYfI

How Often Should You Clean Your Insulated Polycarbonate Roof Panels?

Debris like leaves and sticks could collect on your roof panel throughout the year.

Try to clean every once in a while.

For instance, it could be monthly, quarterly, or half-yearly but be regular.

When you do clean, you should reach every corner of the roof panel, including the glazing bars.

Prevent any scratches and dents from occurring on your roof panel because it could get damaged before its period ends.