Here in Weprofab, you can get an outstanding quality of polycarbonate visor. We are in the manufacturing industry for more than 20 years now. We fabricate effective polycarbonate visor that can be used for different applications. Contact us today!
Get WeProFab Polycarbonate Visor Delight Your Customers
Weprofab is your one-stop solution for all of your business necessities. We can provide different kinds of polycarbonate visor which are suited to your project requirements.
If you are looking for a quality face shield visor, Weprofab can provide a polycarbonate face shield visor for you.
Weprofab provides the right and the best finish clear polycarbonate visor which is best for any applications for your projects!
We have colored polycarbonate visors with great quality. It can be used for safety purposes, sandblasting lens, face shield lens, and others.
Weprofab is one of the reliable windshield polycarbonate visor manufacturers and suppliers. Our windshield polycarbonate visor has a great function.
Weprofab polycarbonate visor is the best visor for helmets application. It offered more security for your riding moments.
Polycarbonate riot safety shield visor offers durability. If you need this Weprofab will glad to provide it for you.
WeProFab is a joint-venture company between WeeTect Material Limited and a Chinese local fabrication manufacturer. We tend to offer you a one-stop solution for fabrication.
If you are needing for a polycarbonate visor, Weprofab provides the best one for you and we are your ultimate solutions for all your polycarbonate visor needs. We can able to fabricate all kinds of polycarbonate visors for your desired applications.
Weprofab provides the highest quality of polycarbonate visor and that can be cleaned easily and install.
We are your best solution for all your polycarbonate visor needs.
Custom Polycarbonate Visor to Skyrocket Your Brand
Our Transparent polycarbonate visor is made of high-quality polycarbonate film or sheet, that can effectively blocking chemical splash.
Weprofab can supply the polycarbonate visor and even finished facial protector with polycarbonate visor.
We offer polycarbonate sun visor at competitive and affordable rates. You can choose polycarbonate sun visor at Weprofab.
We can supply an anti-scratch polycarbonate visor. It is best for a harsh environment and can be used as grinder protection.
Weprofab polycarbonate visor with UV protection can be used for face shield replacement visor, face, and eye shields.
The repeatable polycarbonate visor is available in light green, dark green, orange, yellow, and transparent colors. It consists of two side protection films.
Polycarbonate functional visor contains a dual adjustable headband. Guarantees whole facial protection and is 100% UV resistant.
The anti-spittle polycarbonate visor has a smooth surface and a clear lens. It can be highly resistant to scratches, bubbles, cracks, and ripples.
Polycarbonate visor mold is designed to resist scratches and fog and displays smooth surface coating and top-rated transparency.
Polycarbonate football visor is available in assorted colors such as green, brown, transparent, and red and is made of much safer materials.
Polycarbonate visor for police helmet consists of a rubber strap and created for special forces, military and police. More resistant to fire and shock.
Frosted polycarbonate visor is simple, easy to use, and comfortable to wear. Features a strong protective screen, resistant to acid alkali, and lightweight.
Polycarbonate sun cap visor is very durable, high quality, and has ultraviolet protection. More comfortable to wear, especially when going outdoors.
Half-face polycarbonate visor is extremely reliable, dust-resistant, and unbreakable. Assures 100% scratch-resistant and very flexible.
1mm polycarbonate visor provides perfect protection against dust particles, radiated heat, chemical splashes, liquids, and glare.
Why WeProFab Polycarbonate Visor
Weprofab can manufacture quality polycarbonate visor. We have a wide selection of polycarbonate visors. It can be anti-fog, anti-scratch, with UV protection, impact-resistant, and shatter-resistant. We have great experience in these industries and that experience allows us to produce well-manufactured finished products.
Our polycarbonate visor can be applied for various applications. Weprofab polycarbonate visor can be used in helmets, face shields and it has major works and that is to protect your face and eyes from wind and flying debris.
Visors can be replaced if they become scratched and if you are planning to replace a visor from your equipment like helmets and face shield, polycarbonate is the best one. We can able to produce the right size of polycarbonate visor to make it fit for your applications.
If you want to stop misting up of your helmets, eyeglass polycarbonate is the ultimate solution. At Weprofab we have anti-fogging polycarbonate visor for your misting up solutions. It is perfect in rainy seasons. With polycarbonate visors, you don’t need to worry about fogs.
Whenever you need outstanding and high-quality products on time and on budget, you can count on Weprofab Components to deliver. We’re the world’s leading high-service manufacturers of polycarbonate visors and any polycarbonate and acrylic products.
With an extensive range available in stock and our fast, reliable service and support, we make it easy for you to find and purchase what you need. Our convenient one-stop-shop approach and competitive pricing ensure that you get the best value without having to waste your money.
So if you are needing a reliable and expert manufacturer, Weprofab a perfect solution for you. We strive to meet your project’s needs and requirements. You can get the best and perfect polycarbonate visor at Weprofab at very affordable prices.
So, as a professional team provider, Weprofab can provide quality and countless polycarbonate visor stocks, depending on your needs.
Send us your polycarbonate visor specifications, and we will provide it immediately!
Polycarbonate Visor: The Comprehensive FAQ Guide
Polycarbonate visor refers to a projecting front of a cap or headgear designed to shield the eyes and face in general from numerous potential dangers.
You can also describe it as a piece of hardened thermoplastic material fastened at the front of a headgear.
Today’s guide explores everything you should know before importing polycarbonate visor.
Let’s dive right in.
- What Are The Main Features Of Polycarbonate Visor?
- What Are The Optical Coating Technologies Used In Polycarbonate Visor?
- How Do You Install Polycarbonate Visor On A Helmet?
- Which Factors Should You Consider When Purchasing Polycarbonate Visor?
- What Is The Ideal Thickness Of Polycarbonate Visor?
- How Does Polycarbonate Visor Compare To Acrylic Visor?
- Is Polycarbonate Visor Repairable?
- Can Polycarbonate Visor Turn Yellow Over Time?
- What Is The Cost Of Polycarbonate Visor?
- How Should You Maintain Polycarbonate Visor?
- What Are The Best Tinting Options For Polycarbonate Visor?
- What Are The Common Types Of Polycarbonate Visor In The Market?
- Can You Polish Polycarbonate Visor?
- What Is The Average Durability Of Polycarbonate Visor?
- What Is An Ideal Color For Polycarbonate Visor?
- How Do You Manufacture Polycarbonate Visor?
- What Standards Certification Should Polycarbonate Visor Comply With?
- What Is The MOQ When Purchasing Polycarbonate Visor?
- How Safe Is Polycarbonate Visor?
- How Do You Determine The Quality Of Polycarbonate Visor?
- Can You Recycle Polycarbonate Visor?
- Can You Apply Specialized Film On Polycarbonate Visor?
- What Are The Shortcomings Of Polycarbonate Visor?
- How Do You Cut Polycarbonate Visors To Size?
- Are Polycarbonate Visors Legal For All Helmets?
- How Do You Customize Polycarbonate Visors?
- Why Should You Consider Investing In Polycarbonate Visor?
What Are The Main Features Of Polycarbonate Visor?
Ideally, polycarbonate visor is quite popular in the market for different uses as a facial headgear accessory.
Of course, the popularity emanates from most of its structural and visual features deemed ideal and suitable for different settings.
The main features of this accessory include the following;
High Optical Clarity
Essentially, this visor is designed from polycarbonate material known for its superior light transmission.
The base material allows up to about 95% of light to pass through it, a vivid indication of how the accessory is optically clear.
Naturally, polycarbonate material is exceptionally lightweight.
This effect reflects directly on the polycarbonate visor, which is seemingly lightweight.
It is often about half the weight of a glass visor of similar dimensions.
Excellent Impact Resistance
Polycarbonate visor exhibits incredible resistance to high impact pressure.
It is shatterproof thus can hardly break nor crack irrespective of the amount of mechanical pressure exerted on it under ordinary conditions.
Ordinarily, the base material for making this type of visor is naturally soft.
Thus, it becomes flexible and can bend to great extents naturally without breaking.
The surface material of polycarbonate visor can hardly react with any chemical substance.
Ideally, this is important because it maintains its shape and shade since it is resistant to corrosion.
Good Dimensional Stability
Polycarbonate visor can hardly bend, deform or deteriorate even when subjected to extreme temperature changes.
It exhibits good tolerance to extreme temperatures.
Essentially, polycarbonate visor portrays excellent resistance to a wide range of environmental elements.
It can withstand harsh environmental conditions and aggressive handling without deforming or deteriorating its quality.
Naturally, polycarbonate is visually appealing, thus exuding a sense of class, style and appears more upscale.
What Are The Optical Coating Technologies Used In Polycarbonate Visor?
The essence of optical technologies in polycarbonate visors is to enhance the overall vision and visibility when using this accessory in different applications.
Essentially, these optical visor coating technologies are several and designed to improve a specific condition but are often integrated into a unique visor.
The leading optical technologies for this visual accessory include the following;
This optical coating technology allows the polycarbonate visor to transit from clear to tint shade automatically upon exposure to UV radiation threshold.
In essence, you hardly need to have an extra photochromic film once your polycarbonate visor is coated with this technology.
It is a vital technology since it also prevents UV radiation by preventing UV rays from getting into the skin.
Photochromic polycarbonate visor
Mirror Coating Technology
It is an optical technology designed to reduce excessive light by 10-60%, especially in water, high altitude, sandy and snowy areas.
This technology is made from con-injection molding of photochromic film and polycarbonate lenses.
If you are a user relatively obsessed with brown or gray colors, then mirror coating is the best fit optical coating technology to consider.
Polycarbonate visor with mirror coating
Anti-fog Coating Technology
This is a surface coating technology designed to eliminate or reduce fogging issues on polycarbonate visors.
Ideally, this technology is a hydrophilic anti-fog coating, which depends on molecular interaction to inhibit fogging.
In essence, it is a cost-effective, eco-friendly, reliable, effective and permanent anti-fog solution for polycarbonate visors.
Polycarbonate visor with anti-fog coating
Tinted Coating Technology
It is regarded as one of the best optical coating technologies for different polycarbonate visors.
Ideally, it is a relatively dark shade incorporated in the visor through injection molding process.
The tint-shades are available in numerous variants, including dark-brown, orange, green, and gray among others.
Essentially, this optical coating technology protects your eyes from harmful UV rays.
Tinted polycarbonate visor
UV Protection Coating Technology
This type of optical coating technology inhibits possibility of UV radiations from reaching the eye surface.
It is integrated into the polycarbonate visors through optical injection and enhances your performance even under a scorching sun.
Besides, you can integrate it with other technologies such as chrome coating, iridium and polarized coating among others.
UV protected polycarbonate visor
Hydrophobic Coating Technology
Polycarbonate visor coated with hydrophobic technology features excellent convenience, performance and reliability.
Often, this coating is applied on the exterior surface of polycarbonate visors to eliminate moisture and resultant glare from forming on the surface.
Technically, polycarbonate visors with hydrophobic coating are easy to clean and maintain.
Iridium Coating Technology
Iridium-coated polycarbonate visors come in different light transmissions ranging from9-60%.
Thus, you can select a wide range of tints protection index and light transmission to suit the ideal application surroundings.
Essentially, it is easy to consolidate this optical coating technology with others such as anti-fog, anti-scratch etc.
Besides, this coating technology controls light absorption, transmission, reflection and glare.
Polycarbonate coating with iridium coating
Chrome Coating Technology
This optical coating technology is vital in increasing contrast in polycarbonate visors.
Furthermore, it provides beautiful clear colors to ensure the visor retains and maintains an optical class 1 property.
Chrome coating also guarantees 100% safety, and you can choose it from various available options such as locust and fire chrome.
Chrome coated polycarbonate visor
Polarized Coating Technology
It is designed to eliminate temporary blindness, glare, or reduced perception depth arising from excess sunlight.
Polarized polycarbonate visors feature a unique co-mold technology, which filters all the vertical light.
In essence, this allows horizontal light only to pass through, guaranteeing a crystal clear polycarbonate visor.
Anti-scratch Coating Technology
The essence of this optical coating technology is to inhibit abrasive objects or aggressive handling from forming scratch marks on the visor.
An ideal anti-scratch coated polycarbonate visor can endure rough handling and numerous washing.
Besides, it guarantees optical class 1 surface with acceptable scratches after extended use.
Anti-scratch helmet visor
How Do You Install Polycarbonate Visor On A Helmet?
Fixing polycarbonate visors is an essential aspect you need to know, especially when your application involves changing them often.
Ideally, it is a straightforward process and here is a step-by-step process on how to execute it;
Put All Materials On A Flat Surface
You can use a bench or table to place all the necessary materials you’ll use in the installation process of this visor on a helmet.
A flat surface is ideal since it facilitates installation process by preventing the materials from rolling and falling.
Make A Polycarbonate Visor Template
Creating a visor template gives you an idea of how to begin the actual installation process.
You can draw it using the outer sides of the bucket.
Once you have drawn the template, cut it out to trim away the visor and get an accurate shape, which will fit in your helmet.
Fit The Visor Into The Helmet
You can use different techniques to fix the cut-out polycarbonate visor on a helmet, including screwing or adhesive bonding.
Whichever way you choose, ensure you do it diligently, and the visor attaches firmly on the helmet.
Align The Visor With A Helmet
Push the polycarbonate visor back and forth to attain ideal placement.
The aim is to find the perfect position you feel comfortable in while wearing the helmet.
Fasten All The Screws Accordingly
Ensure you fasten all screws immediately you are satisfied with the alignment of polycarbonate visor on the helmet.
It is a straightforward process as such.
Which Factors Should You Consider When Purchasing Polycarbonate Visor?
Anytime you think of buying polycarbonate visor, it is imperative to have a few crucial elements in your mind.
It is important because, in the long run, it makes it possible for you to attain the best results and reliable efficiency from this accessory.
Some of the main elements to consider when purchasing this component include the following;
- Specific application – Ordinarily, polycarbonate visors can be used in a wide range of applications and settings.
They are designed to suit different uses, thus ensuring you go for the most suitable one for your application.
- Optical coating technology preference
Essentially, polycarbonate visors are usually integrated with different coating technologies depending on specific applications.
Therefore, ensure you select a particular one based on the needs or requirements of the specific application.
- Quality standard certification – Polycarbonate visor is a critical visibility accessory; thus, you must ensure you get one that meets all the necessary quality standards.
Check out whether the relevant quality standard certification agencies approve it.
- Size and shape – This visibility accessory comes in different shapes and sizes.
Therefore, it would be ideal to ensure the specific size and shape meets your specifications.
- Visibility – Technically, different polycarbonate visors come in different shades other than transparent.
Of course, some hues are suitable for particular applications and unsuitable for others.
As such, ensure you go for one offering ideal visibility in your respective application.
What Is The Ideal Thickness Of Polycarbonate Visor?
It depends largely on the particular application of the polycarbonate visor.
Simply put, some applications will require relatively thick visors, whereas others will need somewhat thin visors.
Essentially, it is essential to evaluate the needs of your application as far as thickness of the polycarbonate visor is concerned before choosing.
Nevertheless, the ideal thickness in many applications, which use this accessory range from 1.3- 3mm.
How Does Polycarbonate Visor Compare To Acrylic Visor?
Notably, polycarbonate and acrylic are the common thermoplastic materials used for making different visor designs for various applications.
However, these visors often exhibit more or less similar features structurally and visually.
In other words, they tend to share a wide range of structural features making both appear more or less the same.
For instance, polycarbonate visor and acrylic visor are both structurally strong.
They exude excellent impact resistance hence can withstand mechanical pressure without breaking nor cracking.
Polycarbonate and acrylic visors are also generally lightweight, almost 50% less than what fiberglass visor weighs.
These two types of visors are also resistant to different weather and environmental elements.
They can endure harsh climatic conditions and aggressive handling without necessarily weathering down.
Acrylic visor and polycarbonate visor have good dimensional stability given they have excellent tolerance to extreme temperature changes.
Besides, these visors exhibit excellent optical clarity since they have surface materials, which permit an adequate amount of light to pass through them.
You can also fabricate both acrylic and polycarbonate visors easily since the base materials are relatively soft-surfaced.
In essence, polycarbonate visors, in most instances, appear marginally superior to acrylic visors.
However, both offer excellent quality, and you can substitute one for another in different applications and attain more or less similar results.
Is Polycarbonate Visor Repairable?
It depends on the type of damage on polycarbonate visor you want to repair.
Nevertheless, the common form of impairment with this visibility accessory is scratching.
Ideally, scratches on polycarbonate visors are easy to repair either by thorough cleaning or polishing.
What’s important is making sure you use suitable materials and techniques to clean and polish the component.
Other possible damages on this component, such as cracks, are also repairable, but it depends on the extent.
It is advisable, in many instances, to replace the polycarbonate visor once it’s damaged or worn out.
That’s the only way of attaining necessary efficiency and reliability while using this visibility accessory.
Can Polycarbonate Visor Turn Yellow Over Time?
It depends on many factors surrounding the construction and usage of the polycarbonate visor.
The common cause of yellowing in visors is exposure to direct sunlight continuously over a long time.
Direct sunlight emits UV rays, which can easily attack and weaken the building molecules of polycarbonate material.
Therefore, prolonged exposure of this accessory to direct sunlight often causes yellowing, albeit gradually.
Also, the quality of polycarbonate grade used for making this component determines whether it yellows over time.
Ordinarily, a visor manufactured from a relatively low-grade polycarbonate material is susceptible to yellowing.
However, modern polycarbonate visors are manufactured from high-quality polycarbonate materials.
Moreover, they are integrated with anti-UV surface coating treatment, preventing UV rays from attacking and weakening the molecular structure.
In a nutshell, polycarbonate visor is naturally sensitive to UV rays hence can yellow with time.
But you can always go for pieces with an anti-UV surface coating to curb incidents of yellowing over time.
What Is The Cost Of Polycarbonate Visor?
The price for purchasing polycarbonate visor is dependent on a host of variables.
Different manufacturers of this accessory often price their products differently based on market dynamics and production input.
Thus, you are likely to find price variance among different polycarbonate visor brands in the market.
Secondly, dealers of this accessory usually price them based on the quantity you are purchasing.
Often, purchasing many pieces guarantee higher discounts than buying fewer pieces.
In essence, it is cost-effective to buy polycarbonate visors in large quantities than buying a few pieces.
Thirdly, the cost of this accessory is also dependent on the actual design you need.
You can always find it in standard or custom design depending on what suit your requirements.
However, custom designs tend to be more expensive than standard ones since the former involves relatively more work, time and resources.
Notably, the quality of polycarbonate grade used for making the visor is another price determinant factor.
Of course, a visor made from a higher polycarbonate grade is costlier than one of comparatively inferior quality.
The bottom line is there is no substantial cost for any particular polycarbonate visor.
It depends on numerous factors, including the abovementioned ones.
How Should You Maintain Polycarbonate Visor?
Ordinarily, ideal maintenance of polycarbonate visor plays an integral role in enhancing its efficiency, reliability and durability.
You can maintain polycarbonate visor using different techniques.
An ideal way of maintaining it is by ensuring you wrap the headgear containing this visor in a specific bag. This prevents it from accidental scratches.
Another ideal maintenance practice is thorough cleaning after use.
When cleaning this component, it is advisable to use non-abrasive detergent and soft cotton cloth.
Once you clean, let the polycarbonate visor air dry.
To remove scratches, just apply a small portion of ordinary toothpaste and scrub it continuously for about 20-30 seconds.
Let it dry, then rinse off the dried toothpaste using clean water, then let it air dry.
The other suitable maintenance technique of this component is ensuring you polish it using a suitable technique.
Polishing is important because it restores the surface material of this visor into its original state.
Moreover, it removes scratches and enhances the glossiness of your polycarbonate visor.
Importantly, ensure you store this accessory properly, away from abrasive objects.
What Are The Best Tinting Options For Polycarbonate Visor?
Polycarbonate visor offers a wide range of tinting options, including the following;
It is a relatively less technical approach you can use to tint polycarbonate visors.
Ideally, it involves applying your preferred spray paint over the surface material of the polycarbonate visor.
Mostly, this technique is used by hobbyists, and you can find them in a wide range of color options and styles.
Applying Tinting Film
It involves manual application of a tinting film on the surface material of polycarbonate visor.
The specific color and type of film you choose to apply to this accessory depending on your preference.
You spread the film evenly on surface of windshield, then allow it to dry to adhere either permanently or semi-permanently.
Coloring With Permanent Marker
It is a comparatively complex technique, given you need to identify a specific marker and inject it into the material.
Often, it takes place at lamination stage of manufacturing process of polycarbonate visor to enable it to spread evenly on the surface material.
As the name suggests, this technique involves applying a dye substance on the surface of polycarbonate visor.
However, you must pay specific attention to details when using this technique to attain uniform and consistent results.
What Are The Common Types Of Polycarbonate Visor In The Market?
Notably, polycarbonate visors come in a wide variety designed for different applications in various settings.
But the common applications of this accessory include the following;
- Hockey visor – It is a common accessory used by hockey players during hockey games.
Many different hockey associations worldwide are proposing this accessory to be a mandatory requirement in various hockey leagues.
It protects players from imminent injuries likely to arise from loose objects, including the hockey stick and ball.
- Pilot visor – It is usually worn by professionals in the aviation industry, especially those flying aircraft.
Pilot visor enhances vision and facilitates maneuvering when flying in relatively harsh conditions.
Pilot helmet visor
- Full face respirator – Some applications require you to cover the entire facial surface, especially when handling hazardous or emergency incidents.
Thus, this type of visor will enable you to have a better vision when covering the entire face when dealing with a particular situation.
Full face respirator visor
- Paintball mask – Paintball is a game involving shooting opponents using gelatin capsules.
Thus, the participants often wear masks with visors to protect gelatin capsules from hitting the eyes since they come in a force that can easily harm them.
- Motorcycle visor – It is used by different riders to protect their faces from blowing wind and loose objects.
In essence, it enhances better visibility and protection when riding a motorbike.
Motor cycle visor
- Football visor – This accessory prevents opponents in a football game from harming your facial parts during a game.
Besides, it is used in a football game to confuse opponents when making a run.
- Ski helmet visor – Polycarbonate visor is used in skiing helmets, mainly for safety and vision enhancement.
You can find them in different varieties, including for recreational and sporting events.
Ski helmet visor
- Safety face shield – This is the type of polycarbonate shield used on face shields, mostly in emergencies.
Besides protecting you from hazardous situations, this visor also allows you to have a better vision when dealing with an emergency.
Safety face shield
- Fire helmet face shields – It is a type often worn by firefighters when containing a fire outbreak situation.
They enable the firefighters to have better visibility when putting off the fire.
Fire helmet face shield visor
- Snowmobile heated shield – In this application, the surrounding is usually freezing.
Thus, this visor acts as a heating accessory, which is important in curbing fog or moisture from forming on the surface material.
Snowmobile heated visor
- Riot helmet vosor – Law enforcement officers often wear it to contain rioters during protests.
It protects the officers from loose objects such as stones, which protesters are often likely to throw at them.
Riot helmet visor
Can You Polish Polycarbonate Visor?
Polishing is one ideal way of enhancing the efficiency and reliability of a typical polycarbonate visor.
Ordinarily, polishing entails creating a smooth and shiny surface either by scrubbing the accessory or applying a chemical treatment.
This process leaves a clean surface material of this component with a significant specular reflection.
You can use several polishing techniques on polycarbonate visors, including buffing, flame and vapor polishing among others.
What Is The Average Durability Of Polycarbonate Visor?
Generally, polycarbonate visor exudes impressive durability when subjected to ordinary conditions.
However, the actual durability of this accessory is dependent on numerous specific factors.
For instance, the particular application conditions where this component is used influence the same durability.
Some applications are quite intensive hence strain the structural properties of polycarbonate visor and reducing the longevity.
Secondly, the quality of polycarbonate material used for making this component also determines its actual durability.
Of course, visor made using high-grade polycarbonate material will outlast one manufactured using comparatively inferior quality material.
Thirdly, appropriate surface coating treatments applied on this accessory also determines longevity.
These surface coatings enhance the overall performance and resistance of the polycarbonate visor to numerous mechanical and numerous conditions.
In a nutshell, this accessory can last for many years without deforming or wearing out.
However, the actual longevity is dependent on different factors, including the few ones mentioned above.
What Is An Ideal Color For Polycarbonate Visor?
Technically, polycarbonate visor in natural form is transparent.
However, you can always apply different color shades, often known as tints.
Suitable tints for polycarbonate visors come in different color shades, including gray, dark brown, orange and green among others.
Therefore, you can find this accessory in a wide range of colors depending on what suits your preference and the application.
How Do You Manufacture Polycarbonate Visor?
Polycarbonate visor is hardened laminated thermoplastic material.
The manufacturing process of this accessory entails different elements, including silica as the main ingredient.
It is an involving process of several steps, including the following;
- Weighing of all the ingredients and materials in correct proportions, then mixing with a reasonable amount of water in a refractory tank.
- Heating of the mixture to a set temperature and moving it to float chamber, which is comparatively large.
- Transferring the molten plastic into a different chamber using rollers, which is a special furnace for cooling polycarbonate gradually.
- Cutting and tempering of the polycarbonate material into ideal dimensions using a sharp tool. This process happens automatically and is monitored by cameras optoelectronic measuring systems.
- After attaining the desired shape, it is hardened and toughened by creating tension on interior parts and compressing exterior parts.
- Laminating the product inside a special oven known as an autoclave.At this stage, heat and pressure are injected to create a substantial unit with incredible resistance to numerous elements.
- Assembling the visors into the respective packages for shipping to the respective destination.
What Standards Certification Should Polycarbonate Visor Comply With?
Quality standard certifications for polycarbonate visors often vary based on different countries and regional economic blocs.
In essence, some standard certifications are applicable in specific countries or economic regions.
However, some are ratified by different international agencies, thus acceptable in different countries.
Such globally acceptable quality certification standards for polycarbonate visor include the following;
- American Society for Testing and Materials (ASTM International)
- American National Standards Institute (ANSI)
- Registration, Evaluation, Authorization and Restriction of Chemicals (REACH)
- Restricted of Hazardous Substance Directive (RoHS)
- Underwriters Laboratory (UL)
- SGS certification
What Is The MOQ When Purchasing Polycarbonate Visor?
It varies based on the specific manufacturer you are purchasing this accessory from.
Ordinarily, different manufacturers peg varying MoQ on polycarbonate visor depending on various factors.
However, it is advisable to inquire from your preferred company to determine the exact MoQ they offer when purchasing this product.
Often, most manufacturers are relatively flexible, making it easy to negotiate and agree with the dealer.
How Safe Is Polycarbonate Visor?
Generally, polycarbonate visor is safe to use as a visibility accessory.
First, it is manufactured from organic compounds derived from natural materials.
The manufacturing process of this product also entails integrating different additives to stabilize and make it safe.
In essence, it can hardly emit any toxic fumes irrespective of the chemical compound it gets into contact with.
Secondly, polycarbonate visor goes through a thorough quality inspection and assurance process upon manufacturing.
This helps to check and eliminate or rectify any form of quality issue likely to arise before the visor gets into the market.
In other words, it is manufactured using laid-down quality procedures, which guarantee the ultimate safety of this product.
Besides, a typical polycarbonate visor is shatterproof.
It can hardly break nor crack under ordinary conditions irrespective of the mechanical pressure it could be subjected to.
Thus, you are confident your face is protected from any possible harm that can arise from cracked or broken visor pieces.
How Do You Determine The Quality Of Polycarbonate Visor?
Ideally, most manufacturers use different quality tests to establish the quality of a polycarbonate visor.
Primarily, these quality tests look into the structural and visual abilities of the accessory to suit different applications.
The commonly used tests include the following;
Anti-fog test – This test aims at establishing the suitability of polycarbonate visors to withstand or endure moisture.
It is a critical quality test, especially for polycarbonate visors used in foggy conditions such as snowmobile and ski visors.
Anti-scratch test – The essence of this test is to determine the ability of polycarbonate to withstand abrasive objects and aggressive handling.
It is a vigorous quality test often done in a high-end industrial laboratory.
Hardness test – Ideally, this test intends to establish the impact-resistivity of the polycarbonate visor.
Of course, it is vital because it allows you to know the level of impact pressure the visor can contain before it breaks or cracks.
Anti-UV test – This test evaluates the ability of polycarbonate visor to withstand UV radiation when exposed to direct sunlight for long.
Anti-reflective test – It determines the ability of polycarbonate visor to deter or absorb excessive light reflection.
Ordinarily, these tests are quite several and, in many instances, are tailored to the specific application.
Can You Recycle Polycarbonate Visor?
Polycarbonate, which is the primary material for making this visor, is derived from natural compounds in an inert state.
Essentially, this makes it easy to recycle this component and subsequently reuse the recycled material in making different polycarbonate products.
You can use several processes to recycle this component, such as shredding and turning it into granulate.
Besides, a fully recycled polycarbonate visor still holds all the vital structural properties like a virgin one.
Simply put, recycled polycarbonate do not deteriorate any form its original structural property.
The bottom line is that polycarbonate visor is 100% recyclable.
Can You Apply Specialized Film On Polycarbonate Visor?
It is possible to apply specialized film on the surface material of a typical polycarbonate visor.
The essence of this film is to enhance a specific functionality of the polycarbonate visor.
Therefore, in most instances, the particular specialized film to apply is dependent on the application.
Nevertheless, it is important to seek professional assistance before fixing a specialized film on your particular polycarbonate visor.
What Are The Shortcomings Of Polycarbonate Visor?
It has a few disadvantages, which include the following;
- It requires specialized surface coating treatment to enhance and maintain its visibility undistorted.
Thus, it can compromise visibility quality of this visor in the long run.
- The cost of purchasing a typical polycarbonate is comparatively high than other materials offering same functions.
How Do You Cut Polycarbonate Visors To Size?
You can use numerous techniques to cut polycarbonate visors to size.
One way is by using CNC cutting machine. This provides accurate results and high precision cuts, which is necessary when cutting this component.
Another alternative is using a circular or jigsaw. It is relatively a mechanical process but ideal for cutting a few pieces.
You can also use power saws, which is more efficient and faster when cutting small quantity visors.
Machining is another option you can use to cut polycarbonate visors. Ideally, it is a process of cutting this component to attain desired final size and shape.
Are Polycarbonate Visors Legal For All Helmets?
In most applications, different bodies overseeing such operations usually provide specific guidelines the visors should conform to.
For instance, hockey visors are regulated and approved by the association overseeing this sport.
However, not all leagues necessarily approve use of such visors in the helmets of their respective countries.
How Do You Customize Polycarbonate Visors?
Since polycarbonate visor has a soft and flexible surface material, you can customize it using different techniques.
Some customization ideas you can implement on these products include the following;
- Surface coating
- Cutting to size
Why Should You Consider Investing In Polycarbonate Visor?
Technically, a typical polycarbonate visor presents a wide range of benefits when used in a dedicated application.
And this is imperative because it makes it a worthy investment.
Some of the reasons, which make investing in this accessory worthwhile include the following;
This accessory plays a fundamental role in improving your vision in the respective application.
Most manufacturers integrate different technologies into this visor, allowing you have a better vision of differences within the surrounding.
Ideally, this is necessary because, ultimately, it improves performance and overall productivity.
Enhances Facial Safety
The main purpose of a polycarbonate visor is to prevent or reduce possible facial injuries you are likely exposed to in different application settings.
Its design ensures your face and skull, in general, is protected from different elements, including chemical spillage, dust, loose objects etc.
Eliminates Eye Strain
Some applications require uninterrupted eye focus for a long time to get the work done effectively and attain best results.
Such attention could lead to eye strain, which in many instances results in headaches or migraines.
However, polycarbonate visors designed for such purposes are coated using ideal technology to enhance vision and prevent eye strain.
A typical polycarbonate visor can last for as many years as possible as long as you take good care of it accordingly.
The service lifespan of this component is generally long, making it a fundamental investment.
Lightweight and Comfortable
When wearing this accessory in different applications, the least you’d need is adding any extra weight to your head.
Polycarbonate visor is thus suitable because it is lightweight and relatively comfortable.
Of course, this is important because it enhances your productivity in the specific task you undertake.
Easy to Maintain
This accessory hardly requires intensive care and a maintenance routine.
Ensure you clean it appropriately using clean water and non-abrasive detergent, and you’ll be good to go.
Moreover, always store it in a safe place away from children’s reach once you are not using it.
Technically, the initial purchasing price of a polycarbonate visor may seem to be a bit higher than other materials offering same functions.
However, it is durable since it can withstand different harsh environmental elements and aggressive handling.
In essence, it means you reduce or eliminate costs related to repair and replacement in the long run.
Polycarbonate visor is quite versatile, and it implies you can use it in different applications.
Of course, this makes it a worthwhile investment because you can use it easily in multiple settings for different applications.
Enhances Aesthetic Value
In essence, polycarbonate visor is quite attractive thus appears classy and stylish when used in different applications.
Thus, it improves the aesthetic value, which is important because it appears relatively upscale.
Easy to Custom
Since polycarbonate material is soft, it becomes easy to customize it using different fabrication techniques.
As such, you can easily attain the best results by molding it to match different elements that suit your specific requirements.
For all your custom polycarbonate visor or any other question, contact us now.