Why Prismatic Polycarbonate Sheet

Weprofab prismatic polycarbonate sheet is made from polycarbonate sheet materials not from a recycled one.

It is often used for the professional and domestic sites since it is easy to handle and lightweight.

Prismatic polycarbonate sheet can be applied in several applications for lighting senses and covers like in commercial buildings, architectural lighting, dome, roofing.

And different industries rely on prismatic polycarbonate sheets such as the agricultural industry, automotive industry, and many more.

Which shows awesome results when engineers applied it in various application.

Prismatic polycarbonate sheet has a great feature that has great protective components from epidemic, hazards and has an impact-resistant from any damages.

It is one of the best safest choices of materials in terms of structures.

Can stand firm against freezing weather and outdoor elements like a storm.

A lot of technicians and engineers uses prismatic polycarbonate sheet because of its toughness and authenticity that can resist to any frequent use.

Weprofab is one of the leading manufacturers and suppliers of prismatic polycarbonate sheets for many years.

We provide high-grade prismatic polycarbonate sheet and all of our products are OEM with great numerous qualities advantages.

Weprofab has knowledgeable staff and technicians that always focused in developing and improving the quality of our products.

We exploit our team to maintain the good qualities of our polycarbonate sheets all through the entire process of production.

At Weprofab, we continue to strive hard to intensify our virtuous reputation while improving our management proficiency. And also our extent in terms of customer service.

If you are interested in any of our prismatic polycarbonate sheet products, or you are searching for a supplier to fill your business needs, please contact us to talk to us your requirements.

Prismatic Polycarbonate Sheet: The Ultimate FAQ Guide

If you’re looking for the best plastic material for lighting applications, then choose prismatic polycarbonate sheet.

But before you do that, I am here to guide you on the fundamental aspects you must consider.

These include:

Why Buy Prismatic Polycarbonate Sheet?

The prismatic polycarbonate sheet is a popular choice for conventional lighting applications.

The prismatic pattern on the polycarbonate is optimized for light transmissions and light diffusion.

Moreover, they polycarbonate sheet is usually strong with high resistance to impacts.

The colorful pattern on the sheet is also an attractive finish and can be used creatively as well as functionally.

Prismatic polycarbonate sheet

Are there Disadvantages for Prismatic Polycarbonate Sheet?

The prismatic polycarbonate sheet has a few limitations compared to glass or plastics.

However, prismatic polycarbonate sheet is more expensive than most plastic material and glass.

It does not also offer resistance to scratches and fog; therefore, you will be required to add more treatment for it to perform well.

That is, you will anti-fog coating or solution. It is the only way to make it fog resistant.

At the same time, you will add anti-scratch coating to make it scratch resistant.

Is Prismatic Polycarbonate Sheet UV Resistant?

Yes, normally, the prismatic polycarbonate sheet has added UV stabilizers that protect the sheet from long-term degradation from UV light.

The UV stabilizers work by absorbing or screening out UV radiation and preventing damage to the sheet.

How Strong is Prismatic Polycarbonate Sheet?

The prismatic polycarbonate sheet is very strong. It is about 250 times stronger than glass and 30 times more potent than acrylic.

The strong nature enables the sheet to withstand high magnitude of impacts or forces.

Prismatic polycarbonate sheet

Where can you use a Prismatic Polycarbonate Sheet?

Prismatic polycarbonate sheet has a variety of applications; some of those applications include;

The sheet is weather proof so it can be used for glazing applications such as skylights.

The prismatic polycarbonate sheet is translucent material making it effective for lighting applications.

Other applications include; decoration of commercial signs, displays and exhibitions, advertising signs, light box advertising, indoor partition of furniture, amongst others.

Ceiling lighting system

What are the Types of Prismatic Polycarbonate Panels?

There are about six types of prismatic polycarbonate sheet. They include;

·  Glass-filled Prismatic Polycarbonate Sheet

It is a glass-reinforced polycarbonate sheet, and it is mainly used in industrial applications.

The purpose of the glass on this sheet is to improve the strength and stiffness and lowers the thermal expansion of the panel.

· Twin Wall Prismatic Polycarbonate Sheet

This product is made up of a thin-walled rectangular structure.

This product is mostly applied where specific light transmission is needed.

It is more resistant to impacts than acrylic or glass.

It is usually estimated to have an impact strength 200 times greater than glass and eight times greater than acrylic.

The twin-walled prismatic polycarbonate sheet provides excellent thermal insulation due to its ribbed configuration that helps in trapping air within the sheet.

This material cannot easily crack or split when drilled, cut, or sawn. Therefore, it saves on the maintenance cost.

· Solid Prismatic Polycarbonate Sheet

This is the commonly used polycarbonate sheet.

It can be used in various applications, i.e., it can be applied in greenhouses, architectural lighting, skylights, indoor partition of furniture, amongst others.

· Optical Grade Prismatic Polycarbonate Sheet

This type of polycarbonate sheet is optically clear and offers total light transmittance.

The high impact strength makes it resistant to blows, shatterings, and spalling.

Therefore, it is suitable for applications requiring low distortion with optimal visual quality.

· Mirrored Prismatic Polycarbonate Sheet

This is commonly used in place of glass or acrylic mirror.

It is specially formulated for high impact applications, e.g., to replace glass or acrylic mirrors in gyms, prisons, sports complexes, etc.

Mirrored polycarbonate prismatic sheet offers better strength, security, and flame resistance as compared to glass or acrylic mirror.

This sheet is available in a number of options with special coatings such as scratch resistance, anti-fog’ and UV resistance.

· Bullet Resistant Prismatic Polycarbonate Sheet

This material is available in a variety of grades and strengths.

Bullet resistant prismatic polycarbonate provides all the security requirements with regards to protection against forced entry and ballistic impacts.

This material is extremely durable, lightweight, and offers excellent light transmission.

How does Prismatic Polycarbonate Sheet improve the Light Transmission?

Prismatic polycarbonate sheet normally has a light fixture lens and a light diffuser.

The polycarbonate light diffuser helps in controlling the brightness of harsh lighting to create a soft lighting effect.

The light diffuser also protects the light fixture lens from dust thereby providing more lighting.

Is prismatic polycarbonate sheet weather resistant?

Of course.

Prismatic polycarbonate is resistant to harsh weather.

Therefore, it can be used for glazing applications such as skylights.

Or, any other application that requires tough and durable plastic.

How durable is Prismatic Polycarbonate Sheet?

This material is highly durable.

It is very strong with high resistance to impacts, harsh weather, and also shatterproof.

This property makes the material to have a longer lifespan.

But the lifespan of prismatic polycarbonate panel varies depending on the type and structure.

For instance, solid polycarbonate sheet has a lifespan of at least ten years while twin wall sheet, on the other hand, has a lifespan of about 5-8 years.

Prismatic polycarbonate sheet

Can you Print on Prismatic Polycarbonate Sheet?

Yes, you can print.

Whether you want to display some information on the sheet or use it for adverts, it very possible to print.

Some of the types of printing techniques that can be used on polycarbonate sheets include; offset lithography, flexography, large format, screen printing, and 3D printing.

Screen printing is the printing technique that is commonly used nowadays.

It is normally recommended due to the following reasons:

• The publication is more durable, therefore making it suitable for prints that are needed over the long-term.
• It also gives an output of higher quality when compared to other digital prints.

All you need to do before screen printing is to choose the best ink that is recommended by the manufacturer, a press, squeegees, flash cure unit, etc.

How can you cut Prismatic Polycarbonate Sheet to Size?

Prismatic polycarbonate sheeting can be cut using varieties of tools depending on the thickness of the sheet.

For instance, you can use a basic pair of hand shears to cut a sheet that is less than 0.125 inches thick.

For the thicker sheet materials, you will be required to use a mechanical saw to cut them.

While straight cuts can be made using a circular saw.

However, when it comes to highly precise section, you can use laser cutting machine.

Why is Prismatic Polycarbonate Sheet popular for Lighting Applications?

Prismatic polycarbonate sheet is usually made with decorative elements on one of its sides.

These elements are generally lightweight and translucent, making it efficient for light transmission and diffusion.

Can you Recycle Prismatic Polycarbonate Sheet?

Yes, prismatic polycarbonate sheets can be recycled when they are no longer usable.

The common method to recycle prismatic polycarbonate sheets is to sort, shred, and washed before being ground up to be used again.

Is there Thickness Limitations for Prismatic Polycarbonate Sheet?

The thickness varies depending on the inquiry made.

The most commonly used thickness is 5 mm.

You can simply send inquiry on the size of thickness you want.

How much does Prismatic Polycarbonate Sheet Cost?

The cost of a prismatic polycarbonate sheet is slightly higher.

However, there are additional factors that determine the cost of the material such as;

• Thickness of the polycarbonate sheet.
• Design and shape of the polycarbonate sheet.
• Size of the polycarbonate sheet.
• Surface treatment and coating
• The type of the prismatic polycarbonate sheet.

Is Prismatic Polycarbonate Sheet Flexible?

Yes, it is.

The prismatic pattern on the polycarbonate provides superior diffusion properties and weatherability thereby allowing greater design flexibility.

This material can be molded easily more than acrylic or glass.

Prismatic polycarbonate panel

Can you Machine or Fabricate Prismatic Polycarbonate Sheet?

Yes, you can.

A prismatic polycarbonate sheet is a soft material that can be easily be fabricated or machined.

Generally, machining and fabricating prismatic polycarbonate sheet involves the following either;

• Removing certain sections by cutting, milling and drilling or
• By manipulating its shape by either molding or thermoforming.

Through this process, you will be making useful products from a prismatic polycarbonate sheet.

 Are there Size Limitations for Prismatic Polycarbonate Sheet?

No, the prismatic polycarbonate sheet comes in a wide variety of sizes.

The size of the polycarbonate sheet will depend on the application requirements or the inquiry made.

All you need to do is to send the inquiry of the size of the prismatic polycarbonate sheet you wish to have.

How does Prismatic Polycarbonate Sheet compare to Prismatic Acrylic Sheet?

Prismatic polycarbonate sheet has more advantages compared to prismatic acrylic sheet.

Some of the advantages include;

Prismatic polycarbonate sheet is more resistant to impacts than the prismatic acrylic sheet.

The impact resistance of prismatic polycarbonate sheet is 250 times more than glass and 17 times more than prismatic acrylic sheet.

Prismatic polycarbonate sheet does not crack easily due to its strong nature as compared to acrylic sheet that cracks easily.

It is also more resilient than a prismatic acrylic sheet. ‘Therefore, making it suitable for highly demanding applications where impacts are a requirement.

At the same time, prismatic acrylic sheet is cheaper compared to prismatic polycarbonate sheet.

Also, it is more resistant to scratches than prismatic polycarbonate sheet.

How do you Test the Quality of Prismatic Polycarbonate Sheet?

The quality of prismatic polycarbonate can be determined based on R value, shading coefficient, solar reflections light transmission, and solar heat gain coefficient.

There are simple tests you can use to determine the quality of this material.

They include;

1. Bending test; you can conduct a bending test on your prismatic polycarbonate sheet.

This can be done by cutting a small piece of the sheet and bend it for more than ten times.

Mostly, low quality prismatic polycarbonate sheet will only bend for 2 to 3 times then break.

While a high quality polycarbonate sheet can bend more than ten times.

2. Examine the cross-section and weight of the sheet; you should ensure that the thickness of the sheet is uniform, and it also has a lumping weight.
3. You can also determine the quality of prismatic polycarbonate sheet based on the material used in the manufacturing process.

Normally, prismatic polycarbonate sheets are produced using two main materials, e.g., new raw material and recycled raw material.

The prismatic polycarbonate sheet manufactured from a new raw material will always be clear and bright.

The recycled raw material, when used, makes the surface of the polycarbonate sheet appear yellow when exposed to sunshine.

4. For light transmission, a good quality prismatic polycarbonate sheet should transmit about 75% of light.

Those that transmit below 75% are considered to be of poor quality.

There are also other tests that can be conducted which may require specialized technology.

Such tests include;

• The use of the ZEISS microscope. This is mostly used to determine UV thickness.
• The burn test; a high quality prismatic polycarbonate sheet when burned and extinguished, should produce a faint, sweet aromatic ester.

As you can see, prismatic polycarbonate sheet offers the perfect solution for most lighting applications.

At WeProFab, we offer high grade prismatic polycarbonate sheets that meet your unique lighting requirements.

So, if you need high grade prismatic polycarbonate sheet, you can contact us now.