Why WeProFab Twinwall Polycarbonate Sheet

WeProFab Twinwall polycarbonate sheet is known with the highest collision muscularity. It has over 100x impact powers over a glass and other materials like acrylic, polypropylene, and polyethylene material used. Our twin wall polycarbonate sheets are Ultraviolet (UV) rays protected and helpful for not allowing transmissions of dangerous UVs. It has the nicest and wonderfully coated appearance that could lessen fading reactions of colors.

Twinwall polycarbonate sheets are lightweight due to 1/6 2weight measurements, with high impact resistance and lastly, it practically offers free maintenance to every desired application. You never have to pay a lot when wishing for high-quality twin wall polycarbonate sheets. Only water and semi-wet cloth are required to maintain the cleanliness of the sheet. A periodic time and schedule are only required to have an affordable sustenance process.

However, our high productions of twin wall polycarbonate sheets have an easy installment. Due to its lightweight advantages, easy flexing, and easy to carry twin wall polycarbonate sheets will be accessed at the earliest time. These sheet materials are high offered as economic and closefisted. Highly enables personal users to save money on fabrication life stages substitutions. Because of the toughness and connectively low prices, the purchasing process will be more easy and right upon low financial budgets.

High-quality twin wall polycarbonate sheets obtain their excessive rigidity and product lastingness. Through its protection shields against impacts incidents and Ultra Violet protections, long-lasting endurance is highly capable. Also, when in terms of your recent current bills, these twin wall polycarbonate sheets are economically energy savers. It has the best thermal insulated possessions that successfully transfer glazing substances, turn them into the most efficient assembly.

WeProFab is all you can trust in terms of fabricating the most appealing twin wall polycarbonate sheet productions. In mainland China areas, we mainly operate continually fabrication processes. We make customizations, polishing, machining, and importantly, cutting your twin wall polycarbonate sheets into different measured sizes. To begin manufacturing your ideal twin wall polycarbonate sheet designs, you can rely upon us. We, WeProFab really offer a great standard of Twinwall Polycarbonate Sheet finishes.

Twinwall Polycarbonate Sheet: The Ultimate FAQ Guide

Probably, you would like to import or learn more about the twin-wall polycarbonate sheet.

Today’s guide will answer all questions you have about twin wall polycarbonate sheets such as R-value, fabrication, benefits, thickness, strength, installation and cost, amongst others.

So, if you want to be an expert in twin-wall polycarbonate sheet, read this guide.

Let’s dive right in:

What is Twinwall Polycarbonate Sheet?

It refers to a multiwall polymer formed through extrusion.

You can use it in different applications, which require thermal insulation, and strength properties.

Twin wall polycarbonate sheet

This component is highly versatile and has some of the ideal features suitable for different types of environmental conditions.

It features double walls and a single air cavity.

These two walls allow enough light to pass through it and but limits sight.

It is available in haze/white appearance, thus making it a great selection for various applications.

In most instances, it is used on several structural applications in different sectors.

How does the Twin Wall Polycarbonate Sheet compare to Multiwall Polycarbonate Sheet?

Ideally, in twin-wall, two exterior pieces of polycarbonate sheet joined by an interior plastic.

The attachment allows these two sheets to run parallel to each other.

The layering technique in the twin-wall sheet reinforces its strength and ability to support the weight.

Additionally, the twin wall polycarbonate sheet is characterized by excellent light transmission, durability, optical clarity, and impact resistance.

However, its thickness is relatively smaller compared to the multiwall polycarbonate sheet.

Twin wall polycarbonate sheet

On the other hand, a multiwall polycarbonate sheet is a vastly structured thermoplastic sheet with a co-extruded protective layer.

It is relatively thicker than twinwall since it combines several layers of this material up to a particular extent you deem ideal.

In essence, it has many layers, which makes its thermal insulation better than twinwall polycarbonate sheet.

 Multiwall polycarbonate sheet

What is the R-value of the Twin Wall Polycarbonate Sheet?

It primarily refers to the suitability measure of twinwall polycarbonate sheet layer to resist the conductive flow of heat.

In other words, it is a measure of thermal resistance of the double layers of this particular component.

In the case of twinwall polycarbonate, the R-Value seeks to determine the ideal thickness size, which can resist this thermal heat appropriately.

In essence, the thicker the layer of this component, the higher the R-value and vice versa.

Therefore, the higher the R-value, the better the material in the form of resisting the heat hence better insulation and high energy efficiency.

R-value of twin wall polycarbonate sheet

Can you Bend Twinwall Polycarbonate Sheet?

Bending polycarbonate

Absolutely correct!

Twinwall polycarbonate sheet is made from a highly pliable and amorphous material.

And this makes it easy for you to bend it to a certain level depending on what the specific angle you want to attain.

Ideally, you can heat this component to a certain degree, which enables you to allow the bend and later on allow it to cool down to solid-state.

And you can always be sure it can never break should you choose to bend without heating it.

You can also learn more about bending polycarbonate sheets.

How Strong is Twinwall Polycarbonate Sheet?

It is extremely strong, about 250 times more than glass.

It can never break, crack nor shatter irrespective of the pressure or impact it is subjected to.

The raw materials for manufacturing this component are derived from natural resources, specifically gas.

Besides, the production process also integrates several additives and other elements, which enhance the strength of this component.

Is there Thickness Limitation for Twinwall Polycarbonate Sheet?

Not necessarily. It depends on the specific application of this piece as well as the design of the structure.

For instance, one designed for roofing will certainly, have different thicknesses from those purposed for fencing.

What is the difference between Twinwall Polycarbonate Sheet and Glass?

These two materials have a wide range of differences.

For one, a polycarbonate twinwall sheet has a myriad of intrinsic qualities making a far much better choice for various structural applications than glass.

For example, polycarbonate is almost 250 times stronger than glass.

This is a clear indication it can break, crack, nor shatter under any normal circumstance, whatsoever.

Glass, on the other hand, is brittle hence cannot withstand high impact since it can easily break, crack and shatter.

Secondly, a polycarbonate twinwall panel allows up to about 94% of light to pass through it.

Glass only permits a light transmission of about 84%.

And this is a clear indication the former has better optical clarity than the latter.

Polycarbonate twinwall sheet is easily moldable since it can turn to liquid at melting point and also cool down to solid-state without degradation.

Glass, on the other hand, can never melt and hence cannot be fabricated once manufactured.

And more importantly, polycarbonate is safe, both to use and to the environment.

Glass is unsafe and unfriendly to the environment since you can never recycle it and it’s also non-biodegradable.

Which Thermoplastic Material is the Best Replacement for Twinwall Polycarbonate Sheet?

Essentially, acrylic sheets stand out as an ideal thermoplastic material, which can substitute this piece.

It shares quite a lot of similar features, making it a suitable choice.

Acrylic sheet

Actually, many people often consider acrylic as a relatively affordable alternative to a twinwall polycarbonate sheet.

It offers high impact resistance, just like polycarbonate.

Thus, guaranteeing resilience since it can hardly break under normal circumstances.

Acrylic also has high optical clarity, which is a critical component when you relate it to most applications of this unit.

Acrylic also comes out as a suitable substitute here because it is an amorphous material.

It means it is flexible; hence you can easily mold or fabricate it into different designs.

And this is necessary since it implies you can always customize it to suit your requirement just like you’d do with a twinwall polycarbonate sheet.

Furthermore, acrylic also has suitable inherent thermal-insulation qualities.

And of course, this makes it a perfect substitute considering most applications of twinwall polycarbonate sheet revolve around heat retention and regulation.

Why should you Invest in Twinwall Polycarbonate Sheet?

• It is an eco-friendly material; it does not pollute the environment since it is biodegradable and easy to recycle.
• It has perfect intrinsic thermal-insulation features; this helps in retaining adequate temperature within the structure, thus increasing its efficiency and functionality.
• This unit offers excellent versatility; in essence, you can always use it wholly, in different projects.

For instance, you can use wastes from offcuts on other different structures by simply improvising the material.

• It is an incredible all-rounder; It has excellent strength, about 250 times more than glass at half of its weight.

This is a clear indication of high durability, resilience, and subsequent cost-saving interventions.

• It allows for optimized integration for different structural projects; it implies you can always customize this component into various colors, and finishes.

So this enhances easy integration of a specific structure or can as well be used as part of interior decoration.

• It is safe, pliable, and provides better light transmission; this increases its effectiveness in a particular application.

How do you Cut Twinwall Polycarbonate Sheet to Size?

You can use different techniques to reduce the dimensions of this type of sheet into the required shape.

The best method, however, depends on the thickness of the material, urgency, and precision required.

Some of the common ways of cutting this component to size include the following;

Laser cutting – It uses a laser machine to cut any type or size of this unit fast, and accurate with clear finishing.

Hand saw – It uses a mechanical approach by using different types of hand saws to cut this material. You have to ensure the saw blade has fine teeth. It is ideal for DIY projects.

Power saws – It utilizes different forms of electric-powered saws, which also makes great cuts, faster and accurate.

CNC cutting – It involves the use of highly advanced technology with a preset computer program designed to cut the surface of this material.

Can you Thermoform Twinwall Polycarbonate Sheet?

Of course, you can, and it is a suitable technique most manufacturers use to attain the desired shape of this component.

This material is amorphous hence making it easy for you to thermoform.

That is, as long as all conditions are right.

Ideally, polycarbonate is a material, which has an incredible response to heat and easily becomes liquid at a melting point.

Moreover, it also cools down without any significant degradation.

It is made of different types of combined monomers, thus making it a co-polymer material, which is highly thermoformable.

How do you Manufacture Twinwall Polycarbonate Sheet?

It is quite a meticulous process, which takes place in hi-tech and advances laboratory spaces.

The process involves condensation polymerization between Bisphenol A and either carbonyl chloride to form a polymer.

During the reaction, the polycarbonate is held in solution in the organic layer.

It is then run off from the aqueous layer allowed to evaporate to form granules or ethanol can be added to allow precipitation of the solid polymer.

Elimination of any excess reactants then takes place by distillation under less-intense pressure.

The melt is then pressed into specific shapes and allowed to cool down.

Does Clear Twinwall Polycarbonate Sheet Yellow in the Sun?

Twin wall polycarbonate sheet

In general, intense direct sunlight has a slight yellowing effect on a clear twinwall polycarbonate sheet.

The surface of this material is quite soft, thus making it easy for ultraviolet radiation emitted by the sun to penetrate through it.

Once the rays infiltrate into the surface of this panel, it attacks and weakens the chemical molecules responsible for its glossiness.

And the more the radiation attack these molecules continuously, the more they weaken.

And once they become weak, it loses clarity and either dull significantly or turns yellowish.

So to a considerable extent, a clear twinwall sheet can yellow in the sun, especially if exposed to it for a persistent period.

Even so, you can as well choose to use UV additive to prevent this yellowing effect on this component.

How do you Choose Suitable Twinwall Polycarbonate Sheet for your Project?

Greenhouse made from twin wall polycarbonate sheet

It is always a critical aspect, especially when seeking a perfect choice, which suits your specific requirements.

You need to do thorough research and also engage experts where possible to assist you in making the right decision.

Some of these critical elements include the following;

Specific application – You have to determine the exact purpose of using the sheet.

Of course, this is essentially about buying a twinwall polycarbonate panel for a specific project.

It could be for constructing a carport, conservatory, greenhouse, roof or fence among others.

Customization – Most of the projects revolving around the use of this type of sheet often incorporate several aspects of personalization.

So it is important to determine the complexity or simplicity of your preferred customization when selecting this piece.

Grade – Ideally, twinwall polycarbonate panel comes in different quality grades and categories.

It is always vital to go for a particular grade, which you are certain suits your application.

Most definitely, this is greatly dependent on various factors and projections of the structure.

Supplier – It is a critical element you should never underestimate when selecting this component.

Different manufacturers come in the market with different brands of various twinwall sheet.

You thus need to choose a reputable brand, which stands out in the market for remarkable and quality units.

Color, shape and thickness – All these are vital variations, which ultimately enable you to make an informed choice when buying this product.

You’ll have to consider all the factors making each variation suitable for your particular requirements.

Which Types of Twinwall Polycarbonate Sheets are available?

They are quite several, and you can get both standard and customized designs, of course, depending on your preference.

The precise design, especially customized, is also dependent on the capacity of the particular supplier to design and produced it.

For instance, at WeProFab some of the types of this piece you can find, whether personalized or standard include the following;

• Frosted twinwall polycarbonate sheet
• Weatherproof twinwall polycarbonate sheet
• U-lock twinwall polycarbonate sheet
• White twinwall polycarbonate sheet
• Colored twinwall polycarbonate sheet
• Soundproof twinwall polycarbonate sheet
• Clear twinwall polycarbonate sheet
• Corrugated twinwall polycarbonate sheet
• Textured twinwall polycarbonate sheet

Is Twinwall Polycarbonate Sheet Eco-friendly?

Undoubtedly yes!

Polycarbonate, the primary material for this sheet has sustainable intrinsic features, with minimal impact on the environment.

It is fully recyclable and outstandingly biodegradable thus explaining the basis of its eco-friendliness.

Additionally, it is corrosion-resistant, which means it can never react with different forms of chemical it might be subjected to.

It also does not emit any form of toxic gas when in solid form irrespective on conditions it is exposed to hence making it safe to the environment.

How do you Clean Twinwall Polycarbonate Sheet?

You can use various ways to clean a twinwall polycarbonate sheet depending on the specific grade, surface area and extent of dirt.

In many cases, most of the outdoor applications of this piece are engineered to self-clean especially, when it is raining.

So this gives you a reprieve given you’ll never use your energy and resources to clean it unless there is a prolonged scarcity of rain.

Secondly, for indoor or small scale outdoor applications, you only need to have three substances; liquid soap, lukewarm water, and soft cotton cloth.

Now what you do in this case, is starting by spraying soapy water on the surface of this piece.

You’ll then scrub the surface gently using the piece of cotton cloth until the debris are eliminated.

And finally, you’ll have to rinse the soapy water using clean water and let the surface dry.

It is as simple as such even though in some instances you can use a specialized washing machine to do the job.

Is Twinwall Polycarbonate Shatterproof?

Twin wall polycarbonate sheet

Absolutely factual!

This is arguably one of the strongest thermoplastic components you can ever come across.

It is unbreakable in any other normal circumstance and can never shatter irrespective of the extent of impact or pressure it is subjected to.

Since it made from natural materials, its molecules are extremely strong, a clear indication of the reason it is shatter-proof.

Is there Color Limitation for Twinwall Polycarbonate Sheet?

Not necessarily.

Polycarbonate is often available in a wide range of color schemes.

Other than the transparent twinwall sheet, you can also find a myriad of colors depending on the capacity of the particular supplier.

In some instances, you can choose up to about 32 colors or more.

Furthermore, you can also find this component in multicolored.

This means it is a unit with more than two colors on it.

Even so, most structural applications of this component often lean much on relatively bright colors.

But still, you can find a twinwall polycarbonate shade of any color you desire.

Different colors of twin wall polycarbonate sheet

How do you Install Twinwall Polycarbonate Sheet?

The specific method or procedure for installing a polycarbonate sheet is dependent on the type and application of the component.

There is no standard procedure for the same, but you can use the basics involves in close to all types of this unit’s installation.

The first thing is to ensure you have all the right materials, tools, and equipment readily available for the task.

Also, the next aspect is finding the measurements of your structure to enable you to determine the extent of cutting this sheet into pieces.

Once you get the measurements, mark the surface of your twinwall polycarbonate sheets accordingly, in line with dimensions of the structure.

Now raise the pillars and railings, which will support the sheets when fixing.

Then find the various cut pieces of this sheet and start attaching them one by one on different railings and posts accordingly.

After fixing, counter-check all the surface materials to ensure they are well fit and also to correct any anomalies if any.

Then include all the other necessary add-on features depending on the specific structure. Once this is over, you can choose to start using it.

Is Twinwall Polycarbonate Sheet expensive?

Essentially, expensive is quite relative, especially in this context.

But from a general perspective and in comparison with other types of materials, it is considered to be somewhat expensive.

In most instances, this often arises from the element of the general cost of production of this component.

Its manufacturing involves several compounds, which are somehow costly to acquire and process.

Moreover, the overall expertise and other related aspects are quite involving hence possibly inflating the cost of this unit.

Nonetheless, irrespective of the costliness, twin polycarbonate sheet lives up to its billing.

It offers incredible quality, durability, and resilience, making it worth the cost.

How can you Fabricate Twinwall Polycarbonate Sheet?

You can use several techniques to fabricate this type of polycarbonate component.

Nevertheless, it is fundamental to know the aim of specific fabrication you’d wish to undertake.

In most instances, such fabrications on this component are designed for enhancing performance, quality, and efficiency.

Some of the typical options of these include;

Cutting-to-size – It essentially entails reducing the size of this polycarbonate sheet into the required dimension.

This is vital since it helps to get the right size of this component suitable for a specific project.

Laminating – -It involves applying a separate layer on top of the surface material of a twinwall polycarbonate sheet.

The necessity for lamination might vary based on different aspects.

But the main aim would be to enhance the aesthetic value as well as improving the performance of this unit.

Printing – This fabrication method entails pressing graphics, logos, or customized texts on the surface of this unit.

It is most common for twinwall polycarbonate sheets used for branding purposes.

Welding – It refers to a technique for joining different pieces of this component with other compatible materials.

It is a hi-tech approach, which requires a high level of expertise and machinery to attain appropriately.

Laser machining – It involves the use of a laser machine to modify and incorporate different elements on the surface of the twinwall polycarbonate sheet.

It could be cutting and providing ideal finishes on the surface of this component.

Drilling – It primarily entails creating holes on the surface of this component for specific uses such as mounting or screwing.

Also, it requires a high level of meticulousness to prevent incidences of the component from stress cracking or crazing.

What is the Service Lifespan of Twinwall Polycarbonate Sheet?

In an ideal world, polycarbonate is considered one of the toughest, resilient, and durable thermoplastic you can ever find.

It’s chemical and mechanical properties allow it to have incredible tolerance and resistance for a broad variety of environmental, physical, and climatic factors.

Thus primarily, a twinwall polycarbonate sheet can last for as many years as possible.

And this is, particularly if you get the right quality, subject it to favorable conditions, and maintain it appropriately.

In an ideal situation, the service lifespan for this component should be at least 40 years.

It can, however, last for many more years depending on the aforementioned factors.

Twin wall polycarbonate sheet

Is Twinwall Polycarbonate Sheet Scratch-resistant?

Ideally, polycarbonate material has a tender surface.

This makes it somehow sensitive to scratches, especially when rubbed against varied types of abrasive objects.

Such objects find it easy to leave unpleasant marks on the surface of this material, either deep or light depending on the intensity of scratch.

Even so, most suppliers nowadays, often incorporate different types of interventions to make this unit scratch resistant.

The most common technique is usually applying and anti-scratch coating treatment on the surface of this component.

This coating can be done during the manufacturing from a laboratory procedure.

Alternatively, it can be applied once the component is manufactured, on-need basis.

Can you Polish Twinwall Polycarbonate?

Absolutely correct!

It is easy to refine glossiness in this unit since polycarbonate material is quite a good receptive of different types of polishing.

Several techniques are always available for this form of fabrication on this component.

Therefore, the choice for an ideal one is dependent on your preference, surface area, expertise, and availability of relevant equipment.

Some of the key techniques you can use to polish polycarbonate sheets include buffing, vapor polishing, and direct machine polishing, among others.

Are there any Shortcomings for Twinwall Polycarbonate Sheet?

Yes, they are, but quite a few and they include the following;

Twinwall polycarbonate is somewhat expensive, especially when compared to other materials, which can offer a similar solution.

Of course, its value is worth its returns from a cost-saving perspective.

However, it can be too costly more so when working on a tight budget.

It is prone to scratches since it is a soft-surfaced material.

Thus, it implies you need to take great care of it all the time by removing the scratches whenever they occur.

This prevents the degradation of this unit.

It is also susceptible to dirt and dust, especially when used in outdoor applications.

Therefore, you must always clean it often to prevent distortion.

With time, it can start to fade or discolor.

And this often happens when it is exposed to direct sunlight and other unfavorable conditions for a lengthy period.

Of course, this is disadvantageous because it reduces the quality of this component.

Can you Repair Twinwall Polycarbonate Sheet?

Most certainly!

This component is made from polycarbonate material, which ideally is soft and pliable.

It thus makes it easy for you to repair it whenever the need arises since it responds well to various types of fabrication.

The most important thing here is making sure you are carrying out the right repair procedure on this component.

Which Standards should Twinwall Polycarbonate Conform to?

It should conform to various standards, which is essential since it helps in guaranteeing consistency in producing quality and safety units.

Some of these standards include the following;

ISO 9001– It is a standard, which enables the suppliers to demonstrate the ability to produce quality products consistently hence meeting the regulatory and customer requirements.

UL – It is an abbreviation for the Underwriters laboratory.

It refers to an agency tasked with setting standards for various product groupings and tests to ensure they meet the minimum safety and quality requirements.

ASTM – This is an organization, which sets quality standards by developing and publishing voluntary consensus technical standards for various products including a twinwall polycarbonate sheet.

CE – It refers to a quality standard, which illustrates a product’s conformity with safety, health, and environmental conservation requirements.

What are the Applications of the Twinwall Polycarbonate Sheet?

You can use it in various applications, especially those, which require resilience as a result of the rigor abuse common in outdoor environments.

You can as well use it in various indoor applications. So some of the uses of this component include the following;

Greenhouses – It is a structure designed for growing plants in regulated climatic conditions.

Twinwall polycarbonate sheet is vital in this application since it provides an ideal controlled environment, which guarantees the best farming results.

Twin wall polycarbonate sheet greenhouse

Swimming pool – It is also used in a wide range of applications surrounding modern swimming pools. Typically, this component is used for constructing pool fences, pool covers, and pool windows, among others.

Pool fence

Fencing – Twinwall polycarbonate sheet is also suitable for fencing different spaces as a way of creating a barrier or limiting access.

You can use it to fence your residential homestead, patio, garden as well as partitioning your compound.

It creates a high level visually appealing fencing environment.

Carports – It is also ideal for constructing a simple carport within your backyard.

Its ability to resist UV, rain, and snow makes it a perfect material for protecting your automobile from such elements when parked.

Carport

Roofing – Twinwall polycarbonate sheet is again typically used in constructing roofs of different structures.

It provides sufficient light and regulates temperature making it an ideal choice for the same.

How does China Support Twinwall Polycarbonate Sheet OEM Business?

The Chinese government has established various entities across the country to ensure seamless enforcements of numerous manufacturing policies.

For example, the authorities monitor all the aspects of twinwall polycarbonate sheet production.

And these range from raw materials, and personnel training, among others.

Ideally, the government also makes sure all manufacturing companies in this unit only procure and use genuine equipment and parts.

This way, it makes it easy to follow up and identify the specific areas, which require the necessary attention.

Also, Chinese authorities support the OEM business of twinwall polycarbonate sheet by ensuring the customers get valid warranties on these products.

Of course, this is crucial since it helps in safeguarding the interests of the buyer and protecting them from possible manipulation.

I hope you found all information you are looking for about the twinwall polycarbonate sheet.

However, if you have questions or you would like to import a twin wall polycarbonate sheet, the WeProFab team is here to help.