Why Weprofab Perforated Polycarbonate Sheet

Weprofab perforated polycarbonate sheet is stress-relieved and natural colored. This Weprofab polycarbonate perforated sheet is available in several perforations and thicknesses.

You can use our Weprofab perforated polycarbonate sheet for a variety of applications such as fabricated containers and dipping baskets.

The complete choice of Weprofab perforated polycarbonate sheet we offer for you can be avail at different designs and styles based on competitive prices.

Weprofab can also provide perforated polycarbonate sheets in a variety of sizes and thicknesses. And of course, custom cut options are available.

If you need the cut to size perforated polycarbonate sheet, we can also cut them for you in the manufacturing process.

Weprofab is your reliable and one-stop solution for your polycarbonate sheet. Aside from our perforated polycarbonate sheets, you can also avail of our embossed polycarbonate sheet, film-coated polycarbonate sheet, translucent polycarbonate sheet, transparent polycarbonate sheet, galvanized polycarbonate sheet, and many more.

We do customize your perforated polycarbonate sheet for your ideal designs. You only have to do is send us your drawings, layouts, or specific requirements.

Weprofab can supply a completely fabricated and finished part of your perforated polycarbonate sheet. Excellent quality perforated polycarbonate sheet and services had made Weprofab, the top perforator in the industry.

Since then, we are devoted to customer service guaranteed with our experienced, highly trained workforce who focused on exceeding customer expectations.

We could offer you courteous, prompt response to inquiries and on-time delivery. We have our sales representatives who work hard with manufacturing engineering, production, purchasing, and shipping to process your order from start to finish.

In China, Weprofab is one of the popular manufacturers of perforated polycarbonate sheets. Besides, we have obtained international certifications such as SGS, ISO 9001, CE, and much more.

In short, Weprofab is an expert when it comes to perforated polycarbonate sheet manufacturing.

We will provide you free sample for your perforated polycarbonate sheet in order to check the quality before a large order.

Whether you need perforated polycarbonate sheets or need to customise any polycarbonate product, WeProFab is always satisfied with your needs.

Contact us today!

Perforated Polycarbonate Sheet: The ultimate FAQ Guide

Today, I am going to answer all questions you have about the perforated polycarbonate sheet.

Whether you want to learn more about the benefits, durability, fabrication, quality standards, or sizes of perforated polycarbonate sheet– you will find everything here.

Let’s dive right in:

What is Perforated Polycarbonate Sheet?

Perforated polycarbonate sheet

It refers to a type of thermoplastic panel, which has been stamped or punched, either manually or mechanically to form a pattern of slots, holes or decorative shapes.

It provides an excellent alternative for various applications, which require lighter-weight material.

Thus type of polycarbonate sheet also offers unique features ideal for integrating into your construction design.

How is Perforated Polycarbonate Sheet Manufactured?

The manufacturing process of this type of sheet is relatively demanding and requires somewhat hi-tech equipment and relevant knowledge.

Primarily though, this sheet is manufactured through a pressing process, which creates panel in varying thickness and perforation designs.

There are three primary perforating methods you can use on polycarbonate sheet.

So the process starts with the polycarbonate sheet, which is somewhat thin, flat and can be cut and bent into various shapes.

a) Die and Punch Perforating

In this process, the polycarbonate sheet with needles is merely pressed onto the passing thermoplastic repeatedly, which punches holes into the sheet.

The pieces, which remain after punching, are sheared off to allow smoothening of the surface.

This particular perforating technique is quite effective and can be used on large surface relatively fast.

b) Rotary Pinned Perforating

This is a widely used technique for perforating polycarbonate sheet.

It uses a rotary pinned perforation roller.

However, this might vary from one manufacturer to another.

This essentially refers to a large cylinder, which contains sharp, pointed needles on the external surfaces for punching holes into the thermoplastic sheet.

So while the polycarbonate sheet is run across this particular perforation roller, it rotates and at the same time continuously stamping holes on the passing sheet.

These needles on the roller, at times, can produce a wide range of hole sizes depending on the settings.

Even so, they can as well be heated to help in melting the sheet simultaneously hence forming a reinforced ring around the perforation.

c) Laser Perforation

It is a relatively advanced technique compared to rotary pinned and die and punch perforating.

Also, it is a somewhat sophisticated process but guarantees precision.

Besides, it merely involves use of a laser machine integrated with advanced technology to yield desirable results.

In essence, laser perforation tends to produce more or less similar results to rotary pinned perforation with hot needles.

However, it maintains an incredible level of consistency and control over the hole sizes and design.

Where can you use Perforated Polycarbonate Sheet?

Perforated polycarbonate sheet can be used in wide-ranging applications in different sectors.

Some of the common industries, which utilize this particular plastic component include the following;

Barrier made from perforated polycarbonate sheet

Food and beverage – They come in handy in this sector since they are used as wine vats, drain dryers, baking trays, sorting machines as well as fruit and vegetable presses.

Automotive – Most vehicle manufacturers use perforated polycarbonate sheets as oil filters, motorbike silencers, running boards, engine ventilation, and radiator grills, among others.

Building and construction – They are used much in contemporary building to provide sun protection and climate control, noise reduction and as balustrade screening panels, among others.

Chemical processing – They are essential in this sector since they are used as battery separator plates, mine cages, gas purifiers, centrifuges and coal washing, among others.

Material development – Perforated polycarbonate sheets are also essential in this sector.

They are used as cement slurry screens, blast furnace screens, textile printers, and glass reinforcement, among others.

Architecture – They are used herein as signage, fencing screens, infill panels, site amenities, column covers, cladding and sunshade, among others.

What are the Benefits of Perforated Polycarbonate Sheet?

This component presents a wide range of advantages, making it an ideal investment for various applications. Some of these benefits include the following;

• It exhibits excellent resistance to corrosion hence guaranteeing efficiency and functionality even in chemical-oriented environment.

Besides, it is a piece, which will never rust nor corrode irrespective of the extent of corrosive elements it is exposed to.

• It is comparatively lightweight, which is vital when it comes to handling and installation.

In essence, the lightweight nature also enables it to put relatively less strain on the rest of the application.

• It is extremely strong and thus can bear comparatively more weight than other perforated materials such as glass.
• It exhibits incredible regulation of airflow thus ideal for construction.

In this case, the perforated polycarbonate sheet allows airflow and still manage to not to get hot from sunlight.

• It is easy to fabricate hence allowing you to go for customized designs, which portray an impressive visual element to different applications.
• It has incredible mechanical stability, which is extremely wear-resistant and also has an ideal ratio of stiffness and toughness.

Does Perforated Polycarbonate Sheet Leak?

Not at all!

The engineering design of perforated polycarbonate sheet incorporates an inside layer, which is blocks leakage.

The lining is intact and reinforced using different materials, which always ensure it is impermissible to any form of leakage.

What is the Suitable Size of Perforated Polycarbonate Sheet?

The ideal size of perforated polycarbonate panel is dependent on the actual application.

Of course, different projects come in various dimensions.

So it only becomes appropriate if you measure the dimensions and subsequently, determine the ideal size.

In many instances, the panels often come in standard sizes.

So if your project requires a smaller size, you’ll have to reduce the size of this sheet to suit it accordingly.

And if your application requires a relatively large panel, you’ll require to bond the panel appropriately.

So in a nutshell, there is no definite size for a perforated polycarbonate sheet.

The size suitability is entirely dependent on your project.

How do you Choose an Ideal Perforated Polycarbonate Sheet for your Project?

Choosing the most appropriate perforated polycarbonate sheet for your application can, at times, be a bit challenging.

And this is especially if you are a first-time purchaser.

It is thus vital to ensure you look into various aspects as a way of getting a suitable one for your needs. Some of these factors include the following;

 Perforated polycarbonate sheet

Application – Different applications require varied designs of perforated polycarbonate sheets.

You need to determine beforehand to enable you to get the most suitable choice for your specific application.

Thickness – It is a critical aspect you should never overlook when choosing an ideal perforated polycarbonate panel.

They tend to vary also depending on the application needs.

Customization needs – You also need to make a choice based on the extent of customization you require this panel to contain.

Customization may require different elements, which of course are aimed at enhancing the efficiency of the panel.

Size and color – It is also necessary to consider the size and color of the panel you are selecting in regards to your application.

They are often available in various size and color ranges hence the need for making clear decision when purchasing.

Cost – You must always ensure you shop for a perforated polycarbonate sheet, which is within your budget.

They come at different prices again based on varying factors.

But it is your budget, which will determine the ideal choice you’ll buy for your project.

Brand – It is ideal always to ensure you go for a certain brand, which offers best quality.

And a suitable way of attaining this is by choosing a reputable brand, which is synonymous with producing high-quality perforated polycarbonate sheets.

Is Perforated Polycarbonate Sheet Corrosion-resistant?

Absolutely correct! It is designed from different types of natural raw materials, which exhibit outstanding resistance to any form of aggressive chemicals.

This is in addition to other numerous harsh environmental conditions.

Also, during manufacturing, several anti-corrosive additives are also incorporated on this component to reinforce this resistance.

Ideally, depending on the specific material, this panel is extremely tolerant to aggressive chemicals hence can never rust or corrode.

Moreover, its chemical resistance ability makes it a perfect choice for some harsh settings like factories and storage containers for corrosive chemicals.

What is the Ideal Weight for Perforated Polycarbonate Sheet?

Generally, perforated polycarbonate panel is often relatively lightweight, in comparison to other alternative materials.

There is no definite weight for this component since it is also based on the overall size of the same.

Therefore, the ideal weight for this item is based on the overall size you are purchasing for your product.

And this, of course, is an indication there will be variance when it comes to determining the suitable weight for this component.

Perforated polycarbonate sheet

How Durable is Perforated Polycarbonate Sheet?

In general, perforated polycarbonate sheet is exceptionally durable.

It is derived from various natural raw materials and engineered using techniques, which reinforces the surface material.

Of course, this makes it possible for the final product to be resistant to various environmental, physical, and chemical elements.

In a significant way, all these intrinsic features of the perforated polycarbonate sheet make it possible to be quite resilient.

So it can withstand all the harsh conditions and punishment but still maintain its shape, efficiency, and quality.

It can last for as many years as possible, especially when subjected to ordinary conditions.

Can Perforated Polycarbonate Sheet Turn Yellow in the Sun?

Not necessarily, but to some extent, it can.

Essentially, perforated polycarbonate sheet is quite a hardy material but has a soft surface.

In most cases, yellowing of the surface material of such components often arises as a result of prolonged exposure of the surface to intense sunlight.

When the ultraviolet rays attack the soft surface of this material continuously for long, its molecules start to weaken.

It thus becomes easy for the surface material to start discoloring, fading or turning yellowish.

But this is an effect, which can only arise after prolonged exposure of an ordinary perforated polycarbonate sheet.

However, for contemporary pieces, the yellowing effect hardly arises.

The modern pieces are often coated using an additive known as a UV stabilizer.

This stabilizer helps in preventing the UV radiation from attacking and penetrating through the surface of the material.

And ultimately, it averts any cases of yellowing irrespective of how long it is exposed in the sun.

What Performance Features can you Incorporate in Perforated Polycarbonate Sheet?

You can use quite an array of performance features on the surface material of perforated polycarbonate sheet.

The essence of such features is to stabilize the performance of this component and also enhance its efficiency in respective applications.

Some of the common performance features include the following;

Anti-scratch coating–This is a treatment coating aimed at preventing the surface material of this component from scratching.

It prevents any abrasive materials from causing marks on the surface of the component hence maintaining its glossiness.

Anti-fog coating – It is an ideal performance feature often incorporated on this unit to prevent moisture from gathering on its surface.

Anti-glare coating – It refers to a feature, which helps to reduce or eliminate excess light from interfering with visibility on the surface material.

Besides, it is vital, especially in applications, which require lighting.

UV coating – It is an additive, which helps to reduce or prevent the penetration of ultraviolet rays from attacking and penetrating the surface of this material.

Anti-corrosion coating – It refers to a surface material treatment, which helps to prevent chemicals and other environmental elements from destroying this item.

Is there Color Limitation for Perforated Polycarbonate?

 Different colors of perforated polycarbonate sheet

Not necessarily!

This component is available in different color ranges other than the clear shade.

Of course, this is vital because it makes it easy for you to select the most appropriate shade suitable for your specific application.

The wide-ranging color options is also vital when it comes to customizing your perforated polycarbonate sheet.

It makes it easy for you to find the most appropriate scheme you are certain would be ideal for your project.

Even so, it is always fundamental to inquire from your preferred supplier if they can provide perforated polycarbonate sheets with your ideal colors.

The reason here is because not all suppliers can offer all available colors.

But in essence, there is no color limitation for this particular component.

How does Perforated Polycarbonate compare with Perforated Glass Sheet?

Perforated polycarbonate panel often exhibits superior features in comparison to perforated glass sheet.

For instance, polycarbonate has excellent impact resistance and hence can last for as many years as possible.

It is also flexible, which is vital when it comes to fabricating and customization to suit particular requirements.

Perforated glass panels, on the other hand, has a relatively low resistance to impact hence can easily break when subjected to immense pressure or weight.

Furthermore, it is somewhat brittle, thus making it quite difficult to mold or customize it once it is manufactured.

Secondly, polycarbonate is seemingly lightweight, almost half the weight of the glass panel.

This is essential since it makes polycarbonate quite convenient in regards to handling, and installation compared to glass panel.

Moreover, perforated polycarbonate panel is also glossier and clearer than glass panel.

Ideally, polycarbonate permits light to pass through it to about 94%, an evident indication of its higher optical clarity.

This is contrary to perforated glass sheet, which allows relatively low light to pass through it of up to about 84%.

This type of polycarbonate sheet also has better thermal insulation compared to perforated glass sheet.

It thus can be used in applications, which require regulation of heat and provide better results than a glass panel.

In general, perforated polycarbonate is far much better compared to perforated glass sheet.

It offers superior intrinsic features and subsequent better quality as well as efficiency than glass panel

How do you Fabricate Perforated Polycarbonate Sheet?

You can use several techniques to fabricate perforated polycarbonate panel.

However, the suitable method is dependent on the specific customization you want to attain.

Some of the main fabrication ways for this item include the following;

Drilling– It is quite common, especially for panels, which need to be attached on a separate surface using screws.

You need to ensure you’re using a suitable drill bit and also drilling the surface at a controlled speed.

Cutting to size – It merely implies reducing the dimensions of this surface material to suit the size of your particular project.

Lamination – It is a fabrication technique, which involves integration of a thin layer on top of the surface material of this component.

Also, it plays a significant role in improving the aesthetics and functionality of the material.

Welding – It is about bonding or joining the perforated polycarbonate panel with another piece or compatible component.

Polishing – It involves extraction of debris or unwanted layer from the surface of this particular component. It is critical in restoring the glossiness of the item as well as removing scratches.

Is there Material that can Replace Perforated Polycarbonate Sheet?

Absolutely right!

Acrylic is an ideal material, which can offer a better alternative to perforated polycarbonate sheet.

In essence, the perfect material for substituting polycarbonate needs to offer more or less similar features.

And considering all the available options, it is only acrylic, which can easily be used in place of this component.

Ideally, acrylic also offers excellent impact resistance similar to polycarbonate.

It is also lightweight, resistant to many elements such as chemicals, and extreme temperatures, among others.

This component also has stable dimensional stability making it an ideal replacement for perforated polycarbonate sheet.

Can you Recycle Perforated Polycarbonate Sheet?

Most definitely!

Perforated polycarbonate panel is made from natural raw materials.

It is highly biodegradable component making it relatively easy to recycle and also re-use it.

In many instances, most suppliers usually recycle this material and use it to reproduce other polycarbonate sheets.

Is Perforated Polycarbonate Sheet Scratch Resistant?

To a significant extent, it is scratch resistant.

Essentially, this material has a soft surface, which in most cases makes it prone to scratchy materials.

It implies this can easily scratch, especially when rubbed against the abrasive materials.

However, many suppliers nowadays incorporate an anti-scratch treatment coating on the surface of this material.

This prevents the surface from scratching even when exposed to such objects.

Which Factors Determine Cost of Perforated Polycarbonate Sheet?

Quite a number of factors tend to determine the pricing of perforated polycarbonate sheet. Some of these elements include the following;

Customization extents – Most people nowadays often go for customized perforated polycarbonate panels.

Some require complex customizations, whereas others need simple ones.

It thus the level of customization you require on this panel that will determine its exact cost.

Shipping – If you are importing this item, it is also fundamental to be aware of the relevant additional charges you’ll have to incur to have it at your place.

Shipping and duty charges often vary depending on the distance and country taxation policies, respectively.

At the end of the day, though, this element affects pricing of this component.

Brand – The specific supplier you are buying the component from is also another substantive factor determining its cost.

Various brands are priced differently in the market based on positioning, popularity, and reliability.

Material grade – It is also a significant aspect, which determines the cost of a perforated polycarbonate sheet.

Of course, they come in different grades, some are relatively low, and others are a bit superior.

So the exact cost will depend on the specific grade of polycarbonate sheet you are selecting.

Where can you Buy Perforated Polycarbonate Sheet?

In China, you can find a myriad of suppliers, distributors, retailers, and dealers selling this product.

Most of them have established online presence on several platforms such as websites and social media.

Some also partner with numerous online vendors to make it easy for customers to obtain this product.

Therefore, the easiest place to buy this product is by searching online to find relevant, reliable dealers, especially in China.

If not, you can as well consider buying this product from WeProFab, a leading Chinese local plastic fabrication manufacturer.

It offers a one-stop solution for all your perforated polycarbonate sheet needs.

Are there any Disadvantages of Perforated Polycarbonate Sheet?

Yes, but they are quite a few;

It comes out as a comparatively expensive to other alternative materials, which can offer similar solutions.

It can easily scratch, especially if exposed to areas or surfaces where it comes into contact with abrasive materials.

Do Perforated Polycarbonate Sheets have a Warranty?

Absolutely right! Most suppliers in China manufacturing this product tend to provide a warranty.

Even so, the terms and conditions of the warranty often vary from one manufacturer to another.

It is thus ideal to ensure you confirm with the supplier about the fine details of the validity of the warranty.

Which Quality Standards must Perforated Polycarbonate Sheet conform to?

Perforated polycarbonate sheet conforms to various quality standards ratified by different local and international agencies.

It is vital because it helps to enhance consistency and safety in the products, which subsequently increases efficiency.

Some of the notable quality standards, which this product conforms to include; ISO 9001, UL, SGS, CE, and ASTM among others.

All these standards have a stringent inspection, testing, verification, and approval systems, which guarantee quality manufacturing of the product.

In essence, it helps to increase the vitality and competition among suppliers, which is significant in enhancing quality production of the perforated polycarbonate sheets.

In short, before you import perforated polycarbonate sheet, it is important to consider everything mentioned in this guide.

At WeProFab, we manufacture and supply high quality perforated polycarbonate sheets.

Contact us today custom and cost competitive polycarbonate sheets.